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Well done. Thanks Robert.

Send a pm to RSchwarzli and ask him. I am pretty sure he put an intercooler in his non intercooler truck, some grill trimming was required as I recall. He is not on the site much these days but you can also find him here https://1stgenindustries.com/ Nigel

Unlikely this is still happening but I remember reading here of a few members getting the front callipers in the wrong boxes, left in right and right in left. Make sure the bleeders are at the top.

Been there, got the t-shirt as they say Nigel

Title says dually so I would bet it’s a 3500.

Chains have maximum strength when the links are in a straight line. If it is your trailer make the chains the correct length. If someone else’s maybe use a bungee cord to hold up the chain to the hitch. Nigel

Oh yes both of us changed sensors back in 2000. Eventually we found something on this forum that pointed us in the direction of the pump. I’m not saying yours is bad but it’s possible to get one back with the same issue you sent it in for.

Yes my pick up and my cab and chassis and another pickup of a friend all suffered the same problem. Our thinking was if the engine always started cold if we disconnected the temp sensor would the pump default to the cold setting, seemed to work. At the time, about twenty years ago most...

The pump is unlikely to be new but rebuilt. Did the rebuilder replace the electronics on the pump? I had a rebuild from Scheid Diesel years ago that had the same symptoms and the mechanic sent it back and got another and all was well after that. I did find that when I had the warm start issue...

When I had my 24 valve I had the BD low fuel pressure light. Easy instal. What you propose indicates the pump has power but doesn’t confirm the pump works. Just my 2 cents Nigel

Seems to me there was also a Sport bumper and headlight option. Nigel

If you can’t get them through the dealer you could try somebody like https://www.steelerubber.com . A friend of mine used them for a 68 Road Runner and was quite pleased with their service. Nigel

At that price it should be already sold.

Me either Mike.

Sorry missed the manual transmission in your signature.

Next time try to start in neutral to rule out neutral safety switch.

Seems to me that was a Mercedes decision. Nigel

When my 99 became hard to start (very long cranking) when warm I discovered that if I disconnected the temp sensor by the thermostat the truck would fire instantly just like when it was cold. Then I would reconnect the sensor while running and carry on. I believe the problem was in the...

Look very nice Robert. Time to change your signature. Nigel

Ouch