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    What would cause a new fan clutch to remain engaged at all times?

    Early 04 Cummins. Original fan clutch @85k never engaged. It literally never engaged at all. Truck never ran hot. 200-205 max temp. However, AC only worked at highway speeds. Truck threw p0480 and 0483 codes so I just replaced fan clutch 2 days ago. NOW I have the opposite problem. Fan...
  2. R

    How to test leaf springs etc for axle wrap

    Early 04 Cummins with 80k miles. Flabed with hydraulic hay baler installed. In a previous life, this truck was used to haul hay bales. That is all I know. Truck was eating midshaft bearings so I installed 1pc driveshaft just last night. Man what a difference. Smoother shifting (NV5600) and...
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    Need early 04 fan clutch info

    Can anyone definitively tell me if my 04 Cummins 5.9 24v with A/C has whats considered "reverse" rotation fan? I would think it is, since the fan spins opposite of the engine. Basically, the fan spins counterclockwise from a mechanics view facing the radiator standing in front of truck, and fan...
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    Anyone got a t-case crossmember?? Help

    Need the U-shaped, sheetmetal/stamped CROSSMEMBER that runs under the transfer case on a 4x4. Would possibly take skid plate if you have that too. Located in GA but will pay shipping and make it worth your time if you can help. Thanks for any help with this guys.
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    Replacing NV5600 mount/add t-case mount

    If I replace the NV5600 mount, and also adda 271D transfer case mount, does this necessarily mean I should also add new motor mounts under the 5.9? Would there be any risk of overstressing anything by not doing the engine mounts, or should they all be done? Anyone done this before? My NV5600...
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    Whats wrong in this pic of my clutch pedal?

    Early 04 5.9 w/NV5600 6spd. New clutch and master/slave were put in by a big truck repair facility just prior to me buying the truck. Everything works fine, but every time I push clutch pedal in, there is a loud clicking noise. Not sure of the source. It just sounds like its coming from the...
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    Exhaust/CAI question

    If my 5.9 24v has a muffler/cat delete but stock air intake is this problematic in any way? Had a guy tell me that makes my truck run a little rich and its not burning all the fuel my FASS 95 is delivering. He says this causes buildup on piston heads etc and I really need a cold air intake...
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    Please advise me on these fuel issues

    Early 04 5.9 with FASS TSS 095 installed. Fuel gauge on dash rarely works and I'm going to drop tank soon to clean it out and address the following issues I could use some advise with. 1. If sending unit sensor tests bad, should I just replace it with a new MOPAR sensor/float for $83 or is it a...
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    Please tell me straight up why steering box leaks?

    So I've researched this previously on other forums and still not sure what is causing my 3rd Gen steering box to seep atf4 out the top of the box. Thought it was running down from up top at reservoir but I'm 99% sure its just slightly seeping fluid from the top of the steering box. I see only...
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    Please help with cab leak not 3rd brake light

    Water is coming in from this hole next to the seam sealer right where my finger is pointing. I dont believe I'm supposed to add more sealant here, as water would then be trapped inside the cab between the walls, correct? I've sealed 3rd brake light well. Aside from the back window gasket, is...
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    04 5.9 FASS Install need help

    Truck is disabled guys so I hope this is ok to post here. In the middle of a FASS 95 Titanium Signature Series install. Early 04 5.9 24v. Have original lift pump on side of engine @back of fuel canister. I need to know exactly HOW you disable/disconnect the old original fuel pump PROPERLY...
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