Originally posted by wsmalley
While we are on the subject...
any thoughts on Bully Dog 4-inch? It costs about the same as the Jardine mentioned earlier. Quality? Sound? Ease of install? One better than the other?
Thanks for any comments...
Will
I put the Bully dog on my 02 quad cab. Install was easy and straight forward once the OEM system is out of the way. I just had to trim about 6-8" off one of the sections of straight pipe for it to fit my quad cab long bed truck (guess they want to be sure even the longest wheel based trucks will not come up "short-piped"). Bully Dog uses 14 gauge tubing and I'm happy with the fit/finish and the looks of the tailpipe exit (looks pretty darn close to the OEM) . No clearance problems with the down pipe. My only grip is the hangers. I'm not very impressed with the hanger system Bully Dog provides (the tubing, bends, and fit is all top notch, but then they skimped on the hanger sytem). I think the OEM hanger rod may be thicker and the OEM rods have a nipple on the end so they won't easily slip out of the rubber boot (although the Bully Dog hangers don't slip out of the rubber boots either). On the install I strayed from Bully Dogs instructions and installed the muffler after the first section of straight pipe like may have done to avoid potential drone. I noticed the Bully Dog hangers don't exactly line up with the rubber boots like the OEM hangers, but this may be because I strayed from the way Bully Dog intended the install. I have kept my OEM exhaust and plan on having the OEM hangers refabed to replace the Bully Dog hangers. One thing I do not care for is the Bully Dog hanger set-up for the tail pipe. The OEM tailpipe had 2 hangers welded to the tubing. The Bully dog system only has 1 hanger which is incorporated into the exhaust clamp to secure the tip to the tailpipe. Overall I think Bully Dog could have supplied a better Hanger system (I notice the Banks system has 2 hangers welded on the tailpipe section to match the OEM exhaust). The Bully Dog muffler is a straight-thru design with a bunch of little "cusps" on the inside. It sounds pretty good, lots turbo music out the tailpipe at idle and it is definetly louded than stock, but not objectable IMO. I originally installed the muffler so the "cusps" where facing back, and this essentially gave the same results of a straight piped system. I did notice a mild drone with this arrangement, so I turned the muffler around the correct way with the "cusps" facing into the exhaust flow. The drone is gone and it made the exhaust just a tad more quiet. Also with the muffler positioned correctly it quieted an annoying "WHOOSHing" sound from the tailpipe when letting off the go pedal to shift. The "WHOOSH" is still there but it's only noticable when shifting under hard acceleration. Cruising at highway speeds things are pretty quite unless you "load" the engine up a bit like pulling a hill, then you get a nice sond. When passing cars or semi's you can hear the nice exhaust note reflecting off the vehicle you are passing. Other than that I would say the "noise" level is pretty close to the stock exhaust at highway speeds. City driving is another story, just good 'ol Cummins and turbo music for all the enjoy!!! With the Bully Dog exhaust, Mega Cannon, no silencer ring and the turbo spooled you can turn a few heads when poking thru parking lots, etc... Oh the perils of driving a Cummins

I'll occasionaly let the truck idle while fueling up if there is a PSD or Duramax also fueling. I think by the time they are done fueling and listening to the nice Cummins turbo diesel music, they drive away with diesel envy!
As far as sound comparison of the Bully Dog system goes, I'm not much help cause I have nothing to compare to. I occasionally hear other trucks driving by my house with a nice sound, but I have no idea what kind of exhaust set-up they are running. Many rave about Rip's Allied muffler and I'd like to try an Allied muffler "for sound", but Rip said the muffler runs around $90 plus shipping if memory serves correct. I decided against it, seemed like a lot of money to spend on something I may or may not like the sound of better than Bully Dog's muffler. Maybe if I could hear an Allied muffler first before I have to buy, I might change my mind.
Hope you find some helpful info from this. PM me if you have any more questions.