1-2-?-3
Stefan Kondolay
I am going to educate you about the true shift strategy of the A-727/47-RH/E 3 or 4 speed Chrysler/Dodge transmission. I am using the basic A-727 gear set here for this description so there will be no confusion and to help eliminate the possibility of any more twisted words being thrown into the equation. The gear set in the Chrysler 727 transmission has 3 forward gears from the factory, 1st,2nd & 3rd. This is exactly what we all have behind the Cummins 5. 9L Diesel in our Pick up’s. I am building a foundation here, I want everyone to play on the same playing field. The 727 transmission has a (Rear Clutch) a (Front Brake Band) a (Front Clutch) a (Low-Roller Clutch) and a (Rear Brake Band).
Rear Clutch = Applied in all forward ranges
Front Clutch = Applied in 3rd and Reverse
Front Brake Band = 2nd gear on acceleration and deceleration
Low-Roller Clutch = 1st gear acceleration only, over runs on deceleration
Rear Brake Band = Manual low gear, acceleration, deceleration and Reverse
As you can see this is a fairly simple system.
Stefan K, you and your dad claim the transmission shifts from 1st to 2nd to 1st to 3rd. I am here to correct you, and I will prove it again for you. When this transmission shifts from 1st to 2nd gear there is no clutch or band releasing here to complicate things. All that is needed is to apply the intermediate brake band. If the intermediate brake band is applied to fast the transmission shifts hard, if it is applied to slow the shift is to soft, no disagreement here. The controversy resides around the mysterious 2-3 shift, or 2-1-3 shift in the northern world. To shift the transmission from 2nd to 3rd gear the intermediate brake band must be released and the front clutch drum must be applied, you have that part correct. There is timing involved here, if the band is released before the front clutch drum is seated the rear clutch drum will rotate backwards causing a flair (Engine Revving). If the rear clutch drum is allowed to rotate it will be stopped by the low-roller clutch. I say “if it is allowed to rotate”, the engine speed must continue to speed up at the ratio equivalent to 1st gear to seat against the low-roller clutch. Example of this: You are driving your truck at a speed of 30mph in 2nd gear and you shift to 3rd gear, if the transmission shifts to 1st gear and seats against the low-roller clutch your engine RPM would be well into the rev limiter. You can try this for your self, just pull the shift selector into manual low and watch the engine speed, the only difference here is the low-band will apply causing the low drum to stop, when the drum is stopped this is exactly the same as the drum seating against the low-roller clutch. Now, the drum does not need to seat to fell a flair between 2nd and 3rd gear. This was a worse case scenario, I say this because
Fox Quotes: Just to help the doubters of 1-2 1,3 The rear sprag quietly ratchets because the ground speed is higher that input speed. Thus no down shift is felt.
Fox, if no down shift is felt how do you describe a flair, or cut loose or what ever term we decide to use. As a transmission builder and designer for well over 20 years I have experienced shift timing problems in just about every thing from a 1964 Chrysler 904 to a 2003 Allison LCT-1000. My point is; even the smallest flair (Neutral condition) between shifts is enough to alarm any driver, it does not go un-noticed. A bind up has the same affect, when a bind up occurs there is enough forward momentum loss the vehicle will slow causing you to slide forward in your seat for a moment. I don’t think anyone out there racing would be happy with a truck making a shift back to 1st gear when they are at half track.
I want to share a few things about the Dodge transmission with all of you, there are special hydraulic circuits designed into cretin components of the hydraulic circuits to aid with shift timing or over lap concerns for any shifts that must take place with a clutch and band application happening at the same time. The intermediate servo has a smaller servo in the inter diameter of the main servo to help counteract a flair condition along with cushioning the 1-2 shift, this small servo allows some variance during the timing between this over lap period during a 2-3 shift. The other condition that is present and in our favor is what is known as band action, band action is not talked about in the repair manuals, band action is the mechanical advantage the band has over the drum because of its rotation. As the drum rotates and the band is applied the band is wrapped around the drum and the drum helps tighten it around the drum. This is by design, the manufactures designed it this way to help reduce the hydraulic pressure required by apply the drum along with helping the flair condition. This band action also has an affect with making a forced 3-2 down shift. Ever notice how the transmission does not like to make a forced 3rd to 2nd down shift as easily as it will make a 1- 2 up shift.
Clint Cannon
ATS Diesel
www.ATSDiesel.com