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5000 Mile Pull Report

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Finally Pulled the Trigger

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Well I made it back from the first trip with the new 2003 Dually. I pulled my off road truck (pictured below) from northern Wisconsin to southern California. The off-road truck scales in at 7,200# their was about 500# worth of tools and parts in the back of it and the trailer is right around 4000#. So that is a total 11,700# being towed, the dually should be about 7,600# so the GCWV is 19,300#. The height of the truck on the trailer is about 11’-6”, so as you can imagine this thing does drag a lot of air going down the road. The dually is a 6spd HO with 4. 10 gears, it is stock except I put a Jacobs exhaust brake on it, left is stuck for this first trip for break in and warranty reasons, it had 6500 miles on it when we left.



First off all previous trips were done with a 2001 ¾ ton automatic diesel with 4. 10’s on a regular pull behind trailer. The GCVW of that was about 16,900# so it was 2,400# lighter and around 14” shorter so pulled less air also.



The handling of the dually with the gooseneck trailer was a huge improvement to say the least. The truck handled and steered just like it did with out the trailer, no handling change really at all. It was rock solid and straight as an arrow going down the road, even in strong cross and head winds. Oh yea the semis don’t suck you into them when you pass either. We were traveling pretty hard and running 75-80 mph most of the time when the speed limit permitted. On the way out we took the southern route down to Texas and across on I-40. The way back we went I-15 through Nevada and to Denver and across on I-80. The northern route was more mountains to say the least but we got to see a lot of different terrain this way.



As far as power goes I will say that I was a little worried at first. With just the trailer behind the truck it seemed to have all it could handle with out even a load on it. Well what I found out is that it doesn’t seen to really care what is behind it, it pulls the same as far as power goes. It did pull it very well, better then the previous 2000 truck even though it is a heavier load and higher in the air. It pulled way better against a head wind, which really hurt the 2000 truck, that surprised me considering the higher load height. I would not say that there was lots of power left to pull more but was enough to pull it for sure. Keep in mind that we were running 80 mph, drop it down to 55 and you feel you have power left over then. 80 mph is turning 2,600 rpms, 75-80 seems to be the sweet spot for hitting long hills in 6th gear and pulling them. I never even had to down shift out of 6th gear until we hit the mountains ½ way through New Mexico, the auto on the other hand was dropping out of over drive pretty often on the hills. Down shifted to 5th their weren’t many hills that you couldn’t hold 60-65mph on. The only problem is that when you got caught behind a slow semi or something going up a hill and had to back of you could really gain that speed back on the hills. Unfortunately B&D didn’t have their X-Monitor out so I don’t have and EGT or fuel pressure numbers, I was really hoping to.



The exhaust brake worked great and is worth every cent, can’t recommend it enough!!!



OK here is the fuel mileage stuff, this is where things go a little south. The 2000 always got around 8-1/2 to 9 mpg pulling this thing around, so I was looking for equal or slightly better maybe. I kept track of every fill up and all the mileages so I have exact numbers. I started from the time we left up till the last stop so the last 150 miles or so isn’t counted. Here it is: total of 4,655 miles and 603. 53 gallons of fuel make the average 7. 71 mpg, ya ouch I know. On a side note the computer I rest at the start and didn’t touch the whole trip had a reading of 7. 8 at the end, so in my mind that is dead nuts on and is accurate even though I have heard reports of it being way off. There is one tank of fuel in here also of about 200 miles with no trailer on so the numbers are worse then they look. On the way out taking the southern route the average was 7. 22 mpg. The trip on the way back taking the northern route was 7. 86 mpg. Have over 11,000 miles on the truck now so I think that the mileage isn’t going to improve much with more break in, the power did seem to go up so though through out the trip. The worst tank of fuel was 6. 61 heading up to Albuquerque, New Mexico. The best tank was 8. 69 that was in CA pretty flat and only running about 62 mph because of the speed limit their.



Only had one real problem, that was with the elect fan clutch. About ½ way through New Mexico is started kicking on and off for short periods of time, which it has never even kicked in before. Well this seems weird but went away, then I noticed the exhaust break quit working which gets power off the fan circuit. It blew a fuse so put a new on in and it blew right away. There is a long drawn out story to this because of running into one bad dealer but any way. Drove all the way to CA with out it and it never got hot. What ended up happening is that that the wires to the fan were rubbing on something and shorted out, got a new clutch and rerouted the wires and all is fine. They had run into this problem once before, so it is something to look out for.



Other then that I may have a steering box problem but have to have the dealer look at it yet.



Bottom line I love the truck and it pulls great. I am hoping so intake, and exhaust upgrades along with a Comp will help the mileage.



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Speed has a lot to do with fuel economy. Also, the dually with 4. 10's doesn't help.



My '03 SRW with loaded 34' toybox has a CGVW of +/- 22,000 LBS. I agree with everything he said. Except that I get 10 MPG give or take a couple of tenths while pulling my toybox. Most of the towing is up and down hills and around windy roads but speed is kept to about 63 MPH. I'm 11'5" tall with the toybox.



I think the slower speed, less tire friction, and gearing account for the difference.
 
Originally posted by jimnance

Speed has a lot to do with fuel economy. Also, the dually with 4. 10's doesn't help.



My '03 SRW with loaded 34' toybox has a CGVW of +/- 22,000 LBS. I agree with everything he said. Except that I get 10 MPG give or take a couple of tenths while pulling my toybox. Most of the towing is up and down hills and around windy roads but speed is kept to about 63 MPH. I'm 11'5" tall with the toybox.



I think the slower speed, less tire friction, and gearing account for the difference.



Running with the cruise set at 62 going through the dessert it got 8. 69, that was the best. I have wondered if the campers, even though they are the same height, are they maybe better in the aerodynamics because you have just one surface to brake the wind and then it is straight down the sides. Where as pulling the truck has many surfaces to create resistance?
 
I wonder if the *ealer was in Albuquerque that you went for fan fix? If it starts with a early alphabet or latter letter and if it was the latter then you did gets the wrong *ealer altho the other one is also known for "messing around" with things.



Should have called when you were in the area, would have taken you out to lunch or supps... ... u paying of course ;) :D (because I would only have bought cheese :-laf ). Would have liked to see that rig closer.



Happy trails (not trials). . :) :cool:



\\BF//
 
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The first dealer I stopped at was in Peonix any they were great. Took it in right away and figured out what was wrong but didn't have a fan in stock and said they could have it in the morning. So we decided to push on to CA and have it fixed their since we would be in Escondido for a few days. Called up the local dealer their right after we left the dealer in Peonix and told them what we need and too get it coming, they said it would be thier for us the next morning. So we dropped the truck off to them the next moring and they said the truck wasn't in with the parts yet but it would be. So we get home that afternoon and their is a message on the machine that the fan didn't show up and it would be 2-3 days. So call them up to see what the heck is going on and then they say it in coming from Saint Lowis and will be 4-5 days, what a bunch of crap. They wouldn't take one off a truck on the lot either. So hang up really in a good mood ya know, call another dealer that is a few miles away to see what they can do, he said give me a few minutes and he would call back, ya right... ... ... Not even 10 minutes and he called back and said that a dealer 60 miles away in Ontario, CA has one on the self and their is no reason that the dealer I have the truck at should not get it. So I call the dealer that has my truck back and tell them I did their job for them and where the part is and they tell me they don't go that far to get parts, told them give me a car and I will go get it myself, nope they don't do that either. So after getting real frustrated I say the hell with them and I am coming to get my truck back. Called the dealer in Ontario and they say no problem coome in the moring and they will fix it right up. So I go to get my truck back from the "*******" that has it, they say I have to go sign some papers to get it back, keep in mind that they just parked it and never opened the hood to even check it out. Any way they say that I owe the $100 cause it is out of the basic warrenty, the truck had 8000 miles on it!!!!!! Needles to say they got no money out of me.



Went to the Ontario dealer in the moring and had it fixed in 1 hour and they were great people.



So basically I talked to 4 dealers and of that 3 were great and 1 was crap, and yes it "was" a 5 star dealer.



Oh and the name of that one deal Jack Powel "crappy motor" they will be getting some bad press from me to DC... .....
 
Originally posted by VietDoc

jimnance,

What is the hitch weight on your toybox?



tx, doc



Been a while since I've been over the scales, and it varies with how I have the toys loaded but it runs about 2,500 lbs. The pin for the fifth wheel is only about 1" ahead of the rear axle centerline, so almost all the weight is going on the rear.



With the family aboard I'm about 5,800 on the rear axle, and about 4,800 on the front. I guess I'm just a little over the GVWR. :rolleyes:
 
Mopar,



You are a little off on your truck weight. I put mine on the scales bone stock except the hitch and with a full tank of fuel 8050# now with an e-brake and a few other goodies, then throw in me and the "little";) woman we are well over 8500#. You are heavier than you think.



You can probably pick up a couple mpg if you slow down.



Got too agree 100% about the e-brake, they cost alot more for the'03s but are worth every penny when towing.



Can you tell us where you fan wires were rubbing, maybe some of us could nip that problem in the bud.



Thanks for the report,

Fireman
 
Don't get mad but folks running by me at that kind of speed towing anything is scary!Sorry. I've seen the aftermath of wrecks!I limit myself to 68 mph. Driven all over out west at those speeds. I tow around 10k and the thought of 75/80mph is unthinkable. Don't care how good to brakes or handles. Otherwize great post.
 
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Don't get mad but folks running by me at that kind of speed towing anything is scary



I agree with you DP, even with our 4 wheel disks, e-brakes, Jordans and Prodigy's, we have an awful lot to stop. I usually tow around 62 MPH and goose it up to 68 or so once in a while. At the end of the day, the extra speed doesn't make that much difference to me. This is a great post:) .



Dean
 
Originally posted by Fireman

Mopar,



Can you tell us where you fan wires were rubbing, maybe some of us could nip that problem in the bud.



Thanks for the report,

Fireman



Sorry I don't know for sure, they actaully didn't find the wires bared off untill they took the fan out. On the passanger side under the radiator their is a connector the the fan plugs into, only about 2 feet of wire from their to the fan to check. I assume it is between that connector and the fan.
 
Dean,my upper limit to speed is around 68. I've gone faster by accident but cheez ive seen some nasty accidents and all were involving rigs towing. At 75/80 and such its a huge mess. All the wrecks i saw in two trips out west were rigs towing and tractor trailers. I wish they would pop all those guys running 70 plus.
 
The way folks change lanes and enter the Interstates with no regard to others is enough for me to slow down a bit and really drive defensively, especially hauling. The absolute rudeness of other drivers is a big problem as well. I wish the speed enforcement here was a lot more stringent, there is too much traffic on the road for people to drive the way they do. Sorry, to preach and I'm off the soap box and back onto the excellent theme of this post:) .



Dean
 
Well here is my opinion on this. if you are going 68 or 78 it is going to hurt either way. And 90% of the time it is the idiot 4 wheeler that causes the wreck not the big rig. Only drive as fast as you are comfortable with and leave space acording to the speed you are driving. This may get some back lash, but anyway their are also too many "yuppies" out their buying truck and big RV's hauling them down the road that have no idea what they are doing and have a hard enough time driving a car.



You have to drive accourding to the conditions, load, and speed. If everyong did that the speeds wouldn't be a problem.



I saw 2 wrecks on the trip, both were cars that were driving like idiots. My favorite was a little ricer that passed a truck on the free way and decied to get back in the right lane before he was clear of the truck and rolled himself in the ditch. Man imagine if that guy had to pull a 30' trailer around... ... . he can't even lane change a 14' long car
 
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