On my 2005, when I noticed that gap that you are talking about, I replaced the thin oem foam gasket with a much better, thicker one and then drilled two small holes through the box and the fender and tightened them together using small, fine thread machine screws and wing nuts on the inside of the box. The holes DO need to be tiny and well placed as there is not much flange on the fender to wok with, but it is mUCH better attachment now. Of course at the same time, I was doing the Home Depot CAI mod to the air box, so I had the box out anyway.