Hi Horseman,
For the 5. 9L at 2200 RPM at 30 psi, the CFM required would be:
CFM = . 5*(2200 RPM)*(. 208 ft3)*(2. 04 atm)
CFM = 467
You don't want to configure a filter system at the max CFM of the filter because you still want low restriction.
I still only have the one Nelson catalog, but should be getting the Baldwin any time. As far as the Nelson goes, a feasible filter set up would be:
Nelson 71041N
20. 9" Long, 10. 1" diam, 6"H20 restriction at 800 ft3/min.
Here's what I have calculated for most modified engines...
CFM = . 5*(3200 rpm)*(. 208 ft3)*(35 psi=2. 38 atm)
CFM = 793
A low restriction air filter should increase throttle response, possibly reduce EGTs, and if the inlet is fed to a cool air source, should reduce the EGTs 50-100 F.
I have thrown around the idea of using two smaller cylindrical air cleaners located where each of the batteries are currently located. Then connect the air cleaners by a cross tube with a T to the turbo (just like a big rig with twin external filters). The two batteries could be relocated to your choice (tool box or frame rail) and a bypass filter located where the stock air box was located. What do you think? Sounds cool, but may require a little work.
On my commute home from work, I often think of ways to modify the truck. This was just one of the many ideas I've had.
-Michael
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'00 2500 RAM, RegCab, 4x2, Cummins, 6-spd, Driftwood/Agate...