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Amsoil Bypass Filter install on 06 CTD NEW LOCATION!

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I found it difficult to locate a good location for my Bypass Filter (Amsoil BMK-11) for my CTD. I looked all over, and this is what I came up with.



This is a long post so please bare with me.



You will need to purchase some steel and will need to do some welding. Sorry this is not a direct bolt on, but most of us shady tree mechanics are apt to doing this. I purchased a 1/4" plate of steel 6" x 12" and a 2" x 2" square stock at 6" in length. I tack welded the Box steel to the plate. Actually I had a shop do it because my welder is in the back of a fully loaded 10 x 30 storage unit. Drilled the holes for the filter base, 2 mounting holes and 1 hole for the engine block heater wire.



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Here is the back side of it. .



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and with the filter attacked... get the picture??



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Now where to put it. This was the trickie part. I wanted to have a solid location but didn't want to drill any holes in my frame. I used the two access holes for the mounting bolts which hold the AC unit to the motor. You will need to remove the fender-well to get to the two holes.



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Here is what the filter installed on the frame. You may thing its too close to to the motor, well ya its close, the bolt and nut come to about 3/8" to 1/2" to the AC unit but they don't touch, even when the motor shimmies during shut down. (I checked) Use Grade 8 or better nut and bolts, You will need some heavy duty fender washers on the outside of the frame so the bolt heads don't go though the access holes.



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Follow the directions on where to get your oil in and your oil out. To get your oil in, remove to bolt on top of the Full flow oil filter assembly. there are two of them, I believe you can use either one.



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You need to purchase the swivel fitting and a new oil fill cap. You can not use the original fill cap because of the ratchet mechanism within the cap.

Amsoil sells a slick billet Aluminum fill cap which I believe comes with the hole for the swivel fitting already drilled. I went to the local auto parts store and bought a non ratcheting fill cap and drilled my own hole. The only problem with that is my hole is off center just the slightest and I think this is the reason I have a minor leak at the swivel fitting. note: this is my only leak and it is MINOR.



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If you want, you can drop your return line into the oil pan, but its too much of a pain.



The filter hangs just a little further than the radiator. My belief is that if you are going to hit the filter you will be wiping out your radiator as well.



I left out the measurments of the mounting holes for 2 reasons.

1) There is some give on where you put the bracket. too high and it will show on the outside of the frame.

2) I didn't write down the measurments when I drilled them.



A few things I would do different:

Use grade 8 bolts and some thick fender washers or make your own out of 1/4" steel. after I tighened down the bolts I sucked int the washeres a bit and I think I stripped out one of the bolts. No biggie, this is easily fixed. And yes you will need to cut down the bolts to size, remember they are two diffent lengths. there is no room for washers on the motor side of the bracket, use nylock nuts.



I would make the mounting holes a little further down on the steel bracket. The only reason is to buy some more insurance if a crack developes on the bracket.



if you are big on asthetic looks, use the steel braided hose and the adonized Aluminum fittings. this will make the install look pretty slick.



Let me know what you think. I am open for critisim only if you do it in a positive matter. if you want more info feel free to e-mail me... Big_Horn
 
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Nice Job!

Great post, very informative and detailed!



At first, I was concerned about how low the filter hangs (in the picture) but you addressed that by comparing it to the radiator height. Seems logical to me!



This is what makes these forums great - innovation, knowledge, and sharing of ideas.



I currently do not run (or intend to run) a bypass filter, but thought I would congrat you for the effort and detailed post to others!



Good job! Thanks!



-Derek
 
Nice

Very nice job :cool: . If you have problems with your washers getting sucked in as you put, purchase hardened washers and that will solve it. Sam
 
DAWG-1 said:
Very nice job :cool: . If you have problems with your washers getting sucked in as you put, purchase hardened washers and that will solve it. Sam



I have 2 huge square fender washers ready to be installed. I am going to a larger bolt, 1/2" when I change the washers, I just need the time to do it.









thanks for the replys so far!! BH
 
I wanted to compliment you on your great pictures and description.

I want to do some additions to mine, like gauges and filters, but haven't had the time.

I just keep reading everyones' posts.

tom
 
Good Pics & Write UP

Nice detailed write up with good pictures to go along with it.

I am going to install one on my truck and this post helps. Another good reason why this site is the best.



crabman :)
 
would it be possible to tie the return into the turbo oil return line that drains back into the block, or would this end up trying to force oil back up into the turbo?



looks cool. i have ben thinking long and hard about a bypass filter... just have a few other things to do first in life... like finish the blazer that has taken 6 plus years and is still nowhere close to running... lol
 
Thanks for posting. I just got my Amsoil By-Pass Kit a few days ago. Ordered the Billet Cap which is on Back Order at this time. Dang It... I was hoping to install and complete this weekend. Off to the Iron Works, to buy some steel.
 
GWBourne said:
would it be possible to tie the return into the turbo oil return line that drains back into the block, or would this end up trying to force oil back up into the turbo?





That's a question you have to ask someone who knows what there doing :rolleyes: or better yet knows more about the truck that I do.



I guess you would need to know what pressures the two oil return lines are. Remember fluid will travel in the direction of least resistance.



Remember the old saying K. I. S. S. Keep It Simple Stupid (not to call anyone stupid, thats what it stood for :) )
 
YFZBOB said:
Thanks for posting. I just got my Amsoil By-Pass Kit a few days ago. Ordered the Billet Cap which is on Back Order at this time. Dang It... I was hoping to install and complete this weekend. Off to the Iron Works, to buy some steel.



I wouldn't let the Billet Cap hold you up. I would install everything and either buy the pastic fill cap ($8 at Nappa), drill the hole and replace it when the Billet Cap comes in or simply mount everything but don't tie in to the full flow filter assembly. either Way, when the cap comes in its a 5 minute install. Best of luck!! BH
 
Just an FYI



I will be away from civilization for the next week. If you need anymore suggestions, comments or complaints (from me) regarding this post feel free to e-mail me, I will do my best to reply either thursday night or friday.
 
Big Horn,

Beautiful, professional looking job Thanks for taking the time to show everyone. One thing, if it is at all low, like where something could bounce up and hit it, you might want to put a skid plate on to protect the filter. They tend to not be very thick and any sharp object that bounces up could easily puncture it. That is one pretty bracket, mind if I borrow the design to mount my GDP 2 micron filter when I get the OK from the dealer? Richard said he liked to put them under the air horn but when the 3-36 is over I have plans for under there.
 
Robmints, Go right ahead and use my design. I tried to patent the design but I can't draw the little R with the circle in the pictures. :-laf This is my payment to the TDR. I have used it as a reference tool, using ideas that other owners have come up with and this is my payback.



You have a valid point about the skid plate. the filter hangs down about 1 inch below the radiator/intercooler/oil cooler/beer cooler/coffee maker/ and kitchen sink. I have not had a problem as of yet but it only takes one time. The install directions states that I can tilt the filter assembly to around 90 degrees. I'm not sure if this affects the filters performance but this would tuck the filter further under.
 
Very good write up BIG HORN!



Here is another place to mount one:



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This places the bottom of an EaO-100 element at the bottom of the plastic fender well, and just in front of it.



Wayne

amsoilman
 
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