I was reading sweek's post regarding whether or not to change his oil before going on vacation. Got me to thinking about a conversation I had with a co-worker a while back, here's the story:
My buddy, and fellow mechanical engineer, used to work for an industrial equipment manufacturer; their product line included aircraft tugs, forklifts, and so forth. Apparently, users often "forget" to change the oil in this type of equipment for years in some cases.
The manufacturer determined that, in order to get the maximum service life out of the equipment, the oil should be changed at regular intervals (sruprise, surprise right?). What is surprising though, is that they found for a high hour piece of equipment that was very, very seriously overdue for an oil change, you were better off not changing the oil. They gathered lot's of data, and did some controlled experiments trying to figure this out.
They discoved that even though your are on borrowed time with a high hour piece of equipment, with ten times more than the max recommended hours on the oil, you could generally get a thousand or so more hours out of it on the old oil. If you changed the oil though, it would suffer a catastrophic failure, almost immediately! Spun main/rod bearings were the usual failure method. When this was reported by customers, they thought it had to be a coincidence, but, as I mentioned, they were able to duplicate it in their testing.
They never did figure it out. The motors had to be seriously neglected worn out p. o. s. 's for this to scenario to talk place, but the company determined that it was indeed detremental to change the oil under the described conditions.
Anyone have any ideas on this topic? I'm a gear head from way back, like most folks here on the boards. I spent nearly all my formative years in garages and machine shops, and can think of no rational explanation for this phenomenon.
My buddy, and fellow mechanical engineer, used to work for an industrial equipment manufacturer; their product line included aircraft tugs, forklifts, and so forth. Apparently, users often "forget" to change the oil in this type of equipment for years in some cases.
The manufacturer determined that, in order to get the maximum service life out of the equipment, the oil should be changed at regular intervals (sruprise, surprise right?). What is surprising though, is that they found for a high hour piece of equipment that was very, very seriously overdue for an oil change, you were better off not changing the oil. They gathered lot's of data, and did some controlled experiments trying to figure this out.
They discoved that even though your are on borrowed time with a high hour piece of equipment, with ten times more than the max recommended hours on the oil, you could generally get a thousand or so more hours out of it on the old oil. If you changed the oil though, it would suffer a catastrophic failure, almost immediately! Spun main/rod bearings were the usual failure method. When this was reported by customers, they thought it had to be a coincidence, but, as I mentioned, they were able to duplicate it in their testing.
They never did figure it out. The motors had to be seriously neglected worn out p. o. s. 's for this to scenario to talk place, but the company determined that it was indeed detremental to change the oil under the described conditions.
Anyone have any ideas on this topic? I'm a gear head from way back, like most folks here on the boards. I spent nearly all my formative years in garages and machine shops, and can think of no rational explanation for this phenomenon.