In July 2003 I purchased a CTD 3500 QC SRW, and immediately put a shell on it, so don't have any figures for fuel consumption with/without the shell for my Cummins 3500. HOWEVER, from 1989 to 2003 I owned an 1981 Chev 1-ton pickup, 4-dr crew-cab 8' bed, DRW, 454 cu in GAS, Turbo 400 auto trans, 4. 10 rear end. For the 1st year after I bought it, there was no shell or bed cover, just the open cab. I kept several types of records, including gallons-per-fuel purchase; daily mileage on different errands (for taxes), avg speed on long trips, -- more than 200 miles one way -- psi tire pressure, and so forth. During that 1st year of open-bed driving with the bed either empty or lightly loaded, I averaged 10 mpg with the tailgate up, and 11 mpg with the tail gate down -- a 10 per cent difference. I know that does not coincide with the "wind tunnel tests" that people speak of, but I know my records are accurate. 10 mpg with the tailgate up, and 11 mpg with the tailgate down -- a 10% increase in fuel mileage, or a 10% decrease in fuel consumption, depending on how you look at it.