So I just came in from removing my BHAF and returning my stock air box and filter. Why, you ask?
I had a long talk this weekend at May Madness with a member who makes "cold air boxes" for 3rd gens. It's really a ducted intake to the stock box, but that's another story. The point is, he did a bunch of reasonably scientific testing with all kinds of intake arrangements. His testing involved measuring flow in a controlled environment and driving his truck up a 4% grade while measuring tempuratures - outside, in the engine bay, and after the filter.
Open element filters that are shielded (not fully enclosed) were 40-50 degrees hotter across the operating range than a stock box. His product was a little better than stock (so far only for 3rd gens too).
We all know that denser air makes for better combustion = more power, lower EGT, and less smoke. Cooler air is denser. I think that many of us, speaking for myself, have been fooled, by the "flows more air" claims of after market intake purveyors.
In our engines, air is drawn to meet the fueling demand, not the other way around. Insufficient air = black smoke. Black smoke = potential power that went to the atmosphere instead of the tires. A bigger turbo can compress more air into the intake, thus providing enough air to more completely combust the fuel, making power, not smoke.
Here is what his testing pointed out, and I'm paraphrasing here, so the numbers are hypothetical. The engine (not overfueled with jumbo injectors and fueling box) needs 1000 cfm at max load. The stock air filter/box will flow 1100 cfm. So there's a 100 cfm potential left unused. A high-flow airfilter maybe can flow 1500 cfm. Slo there's a 500 cfm potential left unused. Of course that's not every angle on the story. The thing that got me was the hot air being sucked in by the shielded but unenclosed filters.
The stock air box, drawing air from behind the fender, has to be cooler. I knew this when I put the BHAF on, but it looks cool. Unfortunately, it's warmer. If I don't pull the filter minder down, then I know I have sufficient flow. If it's a decible quieter, my wife and son will appreciate that. So we'll see.
Neil