Did some reading about this 53 block problem. Im in the same boat, mine is cracked too in my truck. In issue 60 of the TDR there is a very good article and a contact person at loc and stitch. I started my own research, I went to some truck wrecking yards around my city and found some interesting facts. Here is what I found. Of 47 blocks that were 53 18 were cracked, one was blown apart at the main web (tractor pull motor) and had no crack at the radius. Of the 18 they measured .251" or less in the radius and down the side of the water jacket. The non cracked 53 blocks they measured .265 to .380 in the radius and water jacket. I have herd that the early 53 blocks were cast at a wall thickness of 5.5 mm and the later ones were cast at 11mm. These measurements were taken by removing the center soft plug and using a caliper. Each block was measured in three places. My block in my truck that is cracked measures .230 and she is broke big time. My replacement block is a 53 and measures from .301 to .405 so I will see if my research was worth the time.
Here is a drawing of the places I measured. I'm not a artist but it will give the idea of what I did.
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