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Carli starter suspension and control arms

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Ball Joint Replacement Procedure w/pics

2004 diesel 2500 steering box failure

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After 3 sets of BFG 315/70/17s, all the balance problems and lack of snow traction, I had pretty much decided a tire change was in order. Another problem was the tires rubbed the control arms in full lock and I didn’t want to go to smaller tires. Went to Carli suspension and Sage told me he would not recommend putting on the starter kit unless I removed the BFG tires. Got the tires replaced with some Good Years that looked good and had good test reports from discount tire. The tire rub on the control arms became significantly worse due to the ribs on the sides of the tires.



Went back to Carli and Sage indicated the tires should work well with the suspension and would clear the control arms. I Had the Carli control arms installed with the starter kit to gain a little more clearance at full lock.



The only thing I can say is I should have done these 2 years ago. The front of the truck is up approximately 3 ½ inches and the back is up an inch and sits level. The tires don’t rub at all and the ride is better than new. The steering is tight and the truck goes over speed bumps without bottoming out the front suspension. I spend a lot of time on the California freeways and the truck no longer feels unstable going over the tar strips and cement joints on high speed corners. This is a truck with over 170,000 miles on the odometer.



Sage showed me a set of upper and lower ball joints that look like they came off an aircraft. The lowers are supposed to be done in another week and it sounds like he is going to offer a major price reduction if you get uppers and lowers as a set.
 
I have to laugh when I see these type of stories... ... ... . I started recommending the Carli shop before I had met them after seeing their work years ago.

Now after knowing them,I can appreciate what they put out even more. They have withstood the test of time,where all their competition has fallen apart.

Nice choice even if it was 2 years late :-laf
 
my starter kit is sitting in my garage, can't install it due to an injured hip that i'm waiting for surgury on. I wish i could enjoy the better ride now... can't wait. what size tires did you go with? i'm looking at toyo m/t's 33 or 35 not sure. .
 
my starter kit is sitting in my garage, can't install it due to an injured hip that i'm waiting for surgury on. I wish i could enjoy the better ride now... can't wait. what size tires did you go with? i'm looking at toyo m/t's 33 or 35 not sure. .



I have the toyo 35's buddy at work has the 33's and it just doesnt look right, definatly go with the 35's! send me a pm and I can send some pictures if you would like.







IAFF 726 :)
 
your story sounds identical to mine. since my 2. 5 pintop install with upper and lower arms with the upper and lower ball joints to boot my truck is awesome. I must have been dumber because I put up with mine for 3 years before doing what you did. Oh and it was BOB4X4 posts that convinced me to go for it. I have been a member of TDR since 1998 and all I can say is it is Hands Down one of the best tools there is for us dodge owners. I love my magazines and this web site. It is the best information resource on the Planet. I love my dodge, but man they sure have a lot of Idiosyncracies that they should not have. thanx to this site and the people in it, I have been able to work out all the bugs on mine.
 
Oh and it was BOB4X4 posts that convinced me to go for it.



Funny how things work out. I got the same fealing from BOB4X4s posts. I Had Sage add the upper and lower ball joints about a month after the starter kit and control arms. Great to have that new truck fealing with NO monthly payments. Guess I need to go to local parts store and see if they have some new truck smell in a spry bottle.
 
Yeah I think BOB4X4 is using the old Jedi Mind Trick on some of us members here. It definitely worked on me. Best part is he is always dead on with the info.
 
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