Engine/Transmission (1998.5 - 2002) Cracked exhaust mainfold, 98.5 3500.

[dieslman]

It doesn't look like a lot of work to change this out except I am wondering if you can re-use the bolts and do they have a habit of ringing off when you remove them. Is this a typical thing for the 5. 9 engine? I have just under 100K miles.

 

[Bob4x4]

The bolts are reusable and I have never had one break with the MANY I have done

 

[dieslman]

Thanks for the quick reply. I guess I will order the new one and put it on.
Axel

 

[GHarman]

How about repairing the cracked manifold and reusing it?
GregH

 

[dieslman]

That didn't occur to me but I don't have the equipment to even consider that and I'm not sure that sounds like a good idea. If you know of anyone who may want a cracked manifold let me know. Bear in mind that it will most likely be in two pieces when I get it off. It looks like it is cracked all the way around between cylinders 3 and 4.

 

[GHarman]

The Manifold on my 93 was cracked and repaired by welding. If its completely separated, as a last resort, and depending on the condition? They can be welded.
Just to let you know. However, the easiest method is just buy a new one and bolt it on.
GregH

 

[dieslman]

I did order a new one from Geno's. Thanks everyone.
Axel
Retired Nuke.