am i to understand that the software and interface used by dodge is the problem and not the hardware? ... ... ... ... ... .....
I would use different words to say basically the same thing. My understanding is that our Dodge trucks use hardware, software, and interface developed by Cummins specifically for the Dodge application because the Dodge application is not the same as a Cummins in a MDT.
I don't think anyone has an answer to your question, not even Cummins engineers. It is relatively new technology being used in a new application. The entire system seems to work quite well, at least in the 2008s and all cab and chassis trucks, but appears not to be perfected yet. Cummins is constantly monitoring reports and making minor revisions to software and hardware as needed to make the 6. 7 as troublefree as the 5. 9.
My '08 C&C has 25,000 miles on the odometer now. It has actually been troublefree. I have put a lot of highway miles on it relatively quickly pulling my own heavy fifth wheel at a gross combined weight of just under 25k pounds and other trailers not as heavy. When I'm home it is used as a daily driver puttering around town making short trips at low speeds.
As I recently reported, I experienced a CEL light just before a 3,000 mile trip pulling a trailer. The truck started and ran normally so I continued on as planned. I made the trip with the light on and then took the truck to a dealer.
The dealer tech told me the P0191 code indicated a problem with fuel rail pressure. He checked the rail pressure and it was normal so he attempted to pull a pressure sensor module from parts but got a printed message from Cummins advising him that in most cases the fuel pressure sensor was not bad, the ECM only "thought" it was bad. The message said that a software update was expected to be released in October. I was able to confirm that with Cummins. The ECM later cleared the CEL and the light has not reappeared.
I don't think you have anything to worry about if you keep the engine rpm up between 1800 and 2,000 rpms and work it daily. Lugging it around at 1500 rpm or less might cause it to plug up with soot.
It won't be as economical as a light duty pickup running empty but a Ram 5500 is a "TRUCK!", not a truck.