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Off Roading Custom Bumpers

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I've had a few requests recently to post some pictures of my new bumpers, so here they are. Last year, I set out on a quest to get new bumpers for my truck (front and rear). I searched the web feverishly to find something for the front that was capable of withstanding an impact from any small car, or any large animal. I also wanted it to be fairly light weight, hold a 15000 pound winch and have plenty of room for lights. As I began my search, I discovered that it was a pretty tall order. I looked seriously at Reunel, Road Armor, ARB, and eventually Hanson Enterprises. I settled on Hanson Enterprises because they were one of the only ones that would support a 15000 pound winch and their weight was significantly less than Reunel and Road Armor (150 pounds). ARB was nice looking and light, but just wasn't strong enough (IMO) for what I wanted.



The rear was a separate story. I wanted dual swing away carriers. One for a 35 inch spare tire, and one that would hold for Wedco cans. I also thought it would be cool to have a tool box built into it. Again, I looked at Reunel and Road Armor and while their bumpers were nice, I also really wanted easy removal of the swing away carriers so I could take my camper off easily. Both of they thought it would be pretty difficult without an upper attachment point, like might be found on a van. That wasn't an option and finally, I found 4x4 Labs in Northern CA. They do a lot of custom fab work for Landcruisers. They are close by, so I went up to take a look at their work and talked to Luke about what I wanted. He hadn't done a Dodge before, but had done A LOT of swing away carriers (some with some really trick stuff, like ladders, stoves, etc. ). I told him that I was going to hammer this truck through the desert at 60-70 miles an hour and anything remotely weak, would be left to die in Baja. He grinned and accepted the challenge. The bumper was built up right before a long trip to Baja so we purposely left the powder coating until after the trip so we could make any necessary changes. We drove over 400 miles of the Baja 1000 course and not a rattle from the rear. I returned from the trip and had the bumpers pulled and coated. I still need to add inset lights for the front, but other than that, they are done!
 
They look pretty good.

How much room do you have for storage in that rear bumper?

Can you lift either end with a Hi-lift jack now :D ?
 
The tool box in the rear bumper can hold a bunch of chain, long torque wrench (in a case), gloves, snatch block, shackles, and a few other random things. Yes, the truck can be lifted with a high lift jack from either bumper. I've also got a Pull pal underneath the back seat and sand ladders bolted up behind the rear bumper.
 
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Awesome looking bumpers. I was just looking at Hanson's site last night but I didn't see Dodge applications.



Did you weigh the bumpers? Any pics of the rear bumper with the swing-outs removed?



Brian
 
Nice looking bumpers. Couldn't ask for much more than lightweight, high strength, and a tool box built in the bumper.



Thanks for posting

Curtis
 
Excellent setup Marek. The rear is exactly what I've been looking for to go down south with. The thing looks tight.
 
Marek, those do look good. Can you send me the number of who made the rear. I haven't found a rear I like yet, and I like the idea of a swing-away mount like yours is setup.
 
Rivercat,



The tires are 315/75/16 Toyo Open Country M/T mounted on stock wheels. Cost for the front bumper is hard to pinpoint, because of the different work being done at different shops. However, here's a breakdown. Hanson Enterprises built the front bumper (without the grill guard and powdercoat). I think I spent about $1500 with them (including tax and installation). The basic bumper is less, but the provisions for a winch, inset lights and shackle mounts add up quickly. You can check out their webpage for more information.



http://www.hansonenterprise.com/home.htm



Their web page doesn't mention Dodge, but they have done a lot of them. I spent another $2500 for the rear. That included the grill guard for the front, the entire rear bumper (with dual Swing away carriers), powdercoating for both and some other minor custom welding work. Honestly, I think it was a bargain. 4x4 Labs put A LOT of time into getting things just right. There are plenty of less expensive bumpers out there and many are very nice. I wanted some very particular things done with mine and half the battle was just finding some one who would do them. Also, in case I forgot to mention, there is a bottle opener built into the bumper as well.







Fred,



The rear bumper was made by 4x4 Labs in Northern CA. Their number is 530-477-0140. Talk to Luke and tell him you saw my bumper. Their web page is www.4x4labs.com. They do great work and are really into custom stuff.



thanks... ... ... ... ... ... . Marek
 
That rear bumper is probably the single nicest product I've seen for our trucks. As soon as I get my shell on, I'm going to give 'em a call. Nice design Marek.
 
Marek,



that front bumper looks great! I'm curious how exactly it mounts up to the frame rails... any chance you could take a pic or two to post? I'm trying to beef up my bumper's mounting points and it looks like your setup is very solid... have you taken any hits with it yet? if so, how did it hold up? Thanks again...



SPC Brandon Jones

1-17 FA

Fort Sill, OK
 
Bjones,



The front bumper is made by Hanson Enterprises.



http://www.hansonenterprise.com/home.htm



Essentially, Hanson has two brackets that are made out of 1/4 steel that are welded to the frame, and then the bumper mounts to those. Basically, he mounts the whole thing up together and then, once the bumper is positioned correctly, the brackets are welded into place. This allows you to remove the bumper and still be able to mount it up again without too much adjustment.



I haven't taken a hit with it yet, and hope I don't have to. However, I'm pretty confident it will survive all but the worst crashes. The bumper itself is made out of 3/8 inch steel and reinforced with 1/4 steel. Other fabricators have seen it and complimented the quality and design. It is also significantly lighter than many of the other steel aftermarket bumpers.



I'll try and snap a picture or two, but I'm in the middle of moving and it could take a while.
 
Just as a point of view, as high as the bumper is and no "lower protection, if you hit an animal smaller than a small deer, what's going to keep it out of the steering linkage? When I designed mine, than was a critical influence. I wanted a front bumper to keep anything larger than medium size dog out of there. The looks of what you have I like, the contruction is good, but why so narrow? I just hate to see all that linkage exposed with no protection at all. Rock crawling, it's great. Hitting animals, I don't know.



This is not criticism so don't take it that way, just my observation. I would like to know your thoughts. That is unless you don't tell me to go to he!!!!!!!!!!!!!!!!



. . Preston. .
 
Preston,

Are you talking about the steering box or the drag link/tie rods?



IMO too many of the aftermarket bumpers look/act like locomotive cow catchers - and weigh about the same too... ...



Brian
 
Turbo Thom,



No offense taken. Everyone has their own opinions as to what they want for their own truck. For me personally, I wanted something strong and lighter weight. I also wanted a good approach angle. I looked long and hard at both Reunel and Road Armor. They are both nice, but just had too much metal and weight up front. This one fit my needs and I liked the style.



Marek
 
NVR... ... ... . I'm speaking of the linkage. I know a dad gum coon hit hard enough will bend it.



And Marek, my bumper weighs 146 lbs installed. I don"t have a clue what the others weigh. But on mine I did install a reciever hitch for the winch. I didn't want it on there all the time.



. . Preston. .
 
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