At 193,??? the Dana 70 in my pickup broke a LSD clutch plate
due to some pretty hard use and wear from the previous owner
and the clutch pieces broke a tooth out of the pinion gear. I took the axles out, rear drums/hubs off, brake backing plates off, brake lines off, disconnected driveshaft, and removed the axle
u-bolts, loaded the bare axle housing in another pickup with a
tractor loader and took it to one of the best two R & P setup shops in the Omaha metro area; Ryan's in Council Bluffs, IA.
They steamed the housing, checked the axle tubes for straightness in a lathe, installed new LSD plates, ring & pinion gears, bearings, and shimmed and set clearances for around $1,050. 00. I felt fortunate that my housing wasn't damaged.
So far I am pleased with their rebuild. I hope that with Mag Hytek, LE 607, and a little tlc, I can get at least 400k out of
this rebuild.
I have read that there is very little real world difference between
the Dana 70 & 80, the 80 is stronger in some dimensions, but
not in all???? I just hope my Dana 70 hangs in there!
The same shop rebuilt my Getrag at 195k. They put a new input
shaft and a bearing kit. Said the syncronizers were fine. The rebuilder said that they have seen some Getrags come in with 90w in them instead of 5w30(the tight bearing clearances get hot with 90w), and if you would pull the pto cover about every 50k and check the counter shaft for endplay, keeping it to a minimum that they'll last a lot longer. He advised me to fill the oil level about 1. 5" overfull so that the mainshaft bearings get more than splash lube, that it may last longer.