Alan,
You won't like my answer because you'll know what I am thinking. I got 325k miles out of my '01 with a Dana 80. The truck now belongs to my mechanic buddy who has worked on it since new and it has around 355k on it. The original Dana 80 works fine. The fluid was changed at 50k intervals when I owned it.
Yep... ... ... I know exactly what you are thinking and totally understand your opinion. But, I took the truck to my mechanic and he said the yoke was loose on the pinion spline. The pinion still has a little play in it but a very small amount. He added a new yoke and re-tightened and I am good until it fails again. He said the ring and pinion 'look' good and will probably buy me some time until I can upgrade to the 80.
Your son-in-law doesn't own the 01' any longer???
Alan
I got 161,000 on mine before the pinion started to scream at me. Had mine totally rebuilt by Randy's ring & pinion. New pinion, ring gear seals & bearings. One thing to watch for is most of the time the inside of the housing has to be machined to be flat for the shim stack. D70's have a habit of moving around in there coming from the factory. Of course the previous owner was a "farmer" out of East Bellingham. No telling what happen there.