Maybe I should just shut up
Greetings again,
Your project brought back a lot of memories. I had a stunning 82 W350 Club Cab Long box, SRW – a truck dodge supposedly never made. I had tried a wide variety of engines in it over the seven years I owned it but finally had to accept the fact that I needed a cummins. My first obvious thought was to buy a wrecked cummins truck and put the engine in mine. Well, after several months of research, I concluded that it was not worth the effort. Even if I bought a complete truck, the money to make everything work would have been cost prohibitive. And the time…… Egads! Finally I just broke down, bought a 92 cummins and sold my 82. To make the swap I would have had to change the radiator support which means the grill will not fit nor will my new four core radiator or anything that bolts in around it. All of the accessories would be different – AC especially. The exhaust would be different, my 205 tcase had different splines than the diesel one, the trans tunnel/shift holes would be wrong, the front springs would be crushed, all the wiring would be wrong which means all the guages and ducting would be wrong, the hole for the heater box would be wrong (I think), the skid plate would be different, the driveshafts would be the wrong length, the yokes would not be right, the 82 steering column wiring would be different so that would have to go. This goes on and on and on. There is no question it could be done but why. Also, a wrecked cummins manual trans is almost impossible to find. If you do, it was either hit by mining truck or it has a skillion miles on it and everything would need to be rebuilt. Well pretty soon I would be looking at a ten thousand dollar conversion just to keep my 82. It just did not make sense. Instead, I bought a 92. I fixed the obvious problems like the shot front springs and such and am driving the truck rather than working on it. Truth is I will have 20k in the 92 before I am done – that is just the way it works if you really keep track of true costs. But it will be the truck I want. If I had to do it over, even though I like the first gen truck looks a lot more, I would buy a 98 12 valve like the one I saw with 68000 miles for 20k. It had everything I wanted but I thought I could do it cheaper. It never seems to work out that way. For now I will drive my money out of this 92 and see what the future brings in a few years.
The only reason I bring this up is that you are looking at many of the same issues if you do not use your existing cummins truck.
Hope I am not too discouraging - look carefully at the body mod idea.
Thanks