Brakes
Springs
Tires
Rear end
Anything else important?
Springs
Tires
Rear end
Anything else important?
Do you mean the 3500 chassis cab or the regular 3500?
If your talking about the 3500 chassis cab then the frame is the same (other than lengths). Outside of that you have different differentials, tires, wheels, brakes, and springs. The engines, transmission, and t-case's are the same - everything else in the driveline and suspension is different.
One thing you are going to get with a 5500 is that it will beat you to death compaired to a 3500. Now you put 6k on it and and 30k+ behind you and you will have a dream truck.
No. The 22 gallon tank replaces the 52, not in addition to.You can get dull fuel tanks on them.
Possibly. I can't find the "standard" ratio, but the only options listed are 4. 44 and 4. 88. I think the base ratio is 4. 30.The 4500 can get 4. 10.
Fender flares are much more aerodynamic than any kind of flatbed. What kind of bed does your customer have that's narrower than a dually box?I think a cab & chasse with the narrower rear end would get a little better mpg then my dully pickup because of the wider flares wind drag.