PacBrake sticking
I have a PacBrake in my 97 3500 and I used to leave the switch in the "off" position. It stuck on me; not just stuck, but froze. I removed it and put it in a vise and still could not unfreeze it. A friend of mine took it to work with him and soaked it and heated it and finally unfroze it. He opened up the shaft hole a thousanth or so and it has worked fine ever since. I do lube it with hi-temp grease, about once a month, though and leave the switch "on" now. The PacBrake people say that the elbow assembly costs about $500 to replace.