Originally posted by duaneparks
I don't usually downshift if it will bring my rpm's above 2000 though...
I don't usually downshift if it will bring my RPMs above 3,700RPM
The deal is like this. What you probably heard was that early '98. 5 trucks would end up with a Dead VP44 after installing a "Performance Box" (aka PE Comp). The way the '98. 5 pumps die (Even with enough fuel pressure) is When you are WOT the pump is building heat because the solenoid inside the pump is working harder than before. The pump gets nice and toasty inside, then when you lift off the fuel pedal, you get no more fuel to cool off the pump. The pump siezes up (motor is still turning over since you are slowing down) but when you get back on it,, there is no power (like if somebody turned the key-off) becuase the VP44 is broken. The '98. 5 trucks were very prone to killing VP44's because the tolerances were not good enough, the problem has since been fixed. There aren't many '98. 5 trucks over 100K running on their original injection pumps.
As an FYI (not saying you don't know) a diesel motor has no throttle body or an Air to Fuel ratio to worry about. RPM and power is regulated by how much fuel is introduced into the cylinders. Like has been said, if you are above idle and not on the fuel, you have no fuel going into the cylinders.
Want to make more power? Just inject more fuel with more air. Simple enough ?

Your puck is just adjusting timing and adding a little bit more fuel. A PE COMP or TST COMP box pierce the injection pump wire which directly controls the Injection pump solenoid. The longer the solenoid is open, themore fuel that gets injected (The solenoid is a natural closed, power open) as you hold the solenoid open longer you make more power, but also heat up the solenoid more, this is why sometimes you may hear the Highest setting on a box referred to as "Kill". It doesn't mean you are going to kill the competition, it means you are killing your injection pump
Hope this is informative enough.
Merrick Cummings Jr
EDIT: To Answer your question, yes, you are slightly killing your inj. pump, and your clutch by downshifting. Peter @ South Bend clutch will tell you about the dangers of "reverse torqueing" a clutch.
Have you checked your Fuel Pressure lately? Don't worry about downshifting killing your VP44. Downshifting will probably kill your clutch first.