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Electric Brake Controller Help

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Sticker didn't mention it, but i believe i have that towing package on my 07. 5 SLT Mega. I've got both the factory install 4- and 7-pin connectors, as well as hitch under the bumber (I assuming that's a Class III, or maybe IV?) Reading other posts on controllers, i did not have a pigtail connector in the glove box. Course, when i bought the truck in Dec 2008, it was new (only 17 miles) so it was probably lost somewhere because it sat for so long. Guess i may need to get one depending on what controller i get.



Anyhow, my question is this: because i have the hitch and the connectors, i assume the truck has the tow package installed, right? The pic is a shot looking under the dash, under the parking brake. I see a 4-slotpin connector avail, so is this the famous blue connector everyone is talking about in the electric brake threads that i need to plug the controller into? Thanks.
 
Did you check behind the rear seats in the storage compartment? My pig tail was there.

I did not use the pig tail that came with the truck. I bought a wiring harness that was compatable with the controller and the connector in the truck. No soldering and no splicing of wires.
 
Female pigtail should be in the glovebox, connect four wires to wires on brake cont. , plug her in, mount it and your ready to tow. If its not in the truck go to any RV dealership and you should be able to buy one for 15. 00 to 20. 00 dollars. The harness fits 94-09 years.
 
Depending on what brake controller you get,the Tekonsha models have a pigtail that plugs from the truck directly to the pin connector of the controller itself..... thereby saving time and directly reducing the amount of splices in the circuit. Something else to consider!!



Alan
 
Thanks!



Haven't looked behind the rear seat cargo area yet, but didn't see it in the glove box when i was searching for the Equip Ident Sticker either.



As for the controller, have a number bookmarked links from here that i am off to go research to figure out which one i should / need to get.
 
I have always had good luck with the Tekonsha models but several members here much prefer the Brakesmart controller. It is more expensive but is more effective and accurate. I can't give you a personal recommendation because I have never used one,however,Grizzly and others that own them,sware by them. Hope this helps. It all depends on how often you tow... . I tow daily,but it is only a 6K lb trailer and therefore doesn't require me to get that accurate of a brake controller. Do a search on the Brakesmart through the Towing Forum and you will get the necessary info.



Alan
 
Ok, you just brought something that I haven't read in other posts:



"It all depends on how often you tow... . "



I don't tow that often. Once in a while, may haul the brother in law's trailer and 29HP tractor to the property to cut cleared land, pull a 3,500 boat and trailer each weekend, and the occasional pop-up camper (trading in for a TT now). So in the big scheme of things, nothing outragously heavy, or often.



With that said, and i really don't want to start a flame war on who's best, but would something like the product u mentioned be a good fit based on cost vs my tow history / requirements? Is there a point where cost vs requirements get out of whack? Course, I'd love to get top of the line everything (wouldn't we all :) ), but a budget is a budget. Looked at the product u mentioned, looks like a good fit, but of course, so do the pricey ones mentioned on here.
 
I have had several different controllers. Now with brake smart. Will not go back to the others. Works perfectly all the time no matter what I tow or the terrain. Just my 2 cents.
 
The Gold Standard of brake controllers is the BrakeSmart. I haven't owned or used one but the new MaxBrake available from SouthWest Wheel in TX is designed and built on the same principles as BrakeSmart and owners claim it is just as good. Both these controllers measure hydraulic brake line pressure and process it through a mini-computer to provide a proportional braking signal that brakes the trailer exactly when and in the same amount as the tow vehicle. I've owned a BrakeSmart for about five years now and hundreds of thousands of miles on three different Dodge Rams. It seems that it will last for many years to come.

I understand budget limitations but you could factor into your decision the actual cost per year of buying the best. I paid approximately $400 for my BrakeSmart five years ago. $400 divided by 60 month equals $6. 67/month for the period I've owned it. It gets cheaper every month. If I divide the cost out over the miles I've run it ($400 divided by 500,000 = $0. 0008/mile. Pretty cheap!

The MaxBrake starts off a little cheaper and may be just as good.

Sometimes buying the very best is a bargain and the right way to go.
 
Thanks HB. Yea, don't really want to skimp, and thinking of the cost like that does make sense. The MaxBrake seems like a pretty cool setup. Question(s) for ya:



1. Bought travel trailer today, and will go back over to Ponchatoula next weekend to pick it up (went with car today so they couldn't pressure too bad :) ). While the sales person said they offer several different models (but couldn't offer a name / brand off the top of his head, was going to ask parts but they shut down by the time we decided on a trailer), the flat cost to buy / install was $125. 00 Any idea's on what they may be using?



2. Looking at the MaxBrake, the video and printed docs say no bleeding is needed other than at the sensor coming off the tee. Can this be right? I thought that anytime a brake line was broke open, bleeding had to be done? My fear is that if i try to do this myself, and i have air problems before next saturday, I'm gonna be screwed trying to bring the trailer back. Is it really that simple (i. e. either attach sensor to front or rear brake line via tee, and just bleed at sensor end?



Thanks.
 
Thanks HB. Yea, don't really want to skimp, and thinking of the cost like that does make sense. The MaxBrake seems like a pretty cool setup. Question(s) for ya:

1. Bought travel trailer today, and will go back over to Ponchatoula next weekend to pick it up (went with car today so they couldn't pressure too bad :) ). While the sales person said they offer several different models (but couldn't offer a name / brand off the top of his head, was going to ask parts but they shut down by the time we decided on a trailer), the flat cost to buy / install was $125. 00 Any idea's on what they may be using?

2. Looking at the MaxBrake, the video and printed docs say no bleeding is needed other than at the sensor coming off the tee. Can this be right? I thought that anytime a brake line was broke open, bleeding had to be done? My fear is that if i try to do this myself, and i have air problems before next saturday, I'm gonna be screwed trying to bring the trailer back. Is it really that simple (i. e. either attach sensor to front or rear brake line via tee, and just bleed at sensor end?

Thanks.

The brake controller they are offering at that price installed is probably an on/off "ramp" type controller. It could be a worthless older Tekonsha inertia-based controller. I have one I'll give you for free if you promise not to pull your trailer with it.

Yes, it is true that no bleeding will be necessary. I can't explain why but my young mechanic friend transferred my Brakesmart from '01 to '06 then '06 to '08 w/o bleeding.

There are four types of brake controllers:

The cheapest, simplest is an electric/electric "ramp" type. It gets a signal from the brakelight switch and activates the brakes when the truck brakes are applied. The voltage "ramps" up quickly over time from minimum to maximum. If you view the electric brake signal on a horizontal graph the voltage begins low on the left side of the graph and quickly, over a period of seconds, as time moves from left to right on the graph the signal increases horizontally therefore the "ramp. " This controller provides little braking initially so the driver presses harder on the truck brakes and then the controller ramps up and overbrakes, skidding the trailer tires and forcing the driver to release the brakes. This controller is better than none at all but not much. Trailer braking is not proportional to truck braking.

The second is an inertia controller. It uses a tiny pendulum device that swings when truck brakes are applied then it applies brakes. Newer versions may use an electronic sensor but it is the same principle. It must sense deceleration first in order to activate the trailer brakes. The drawback is the tow vehicle must be capable of creating deceleration FIRST in order to start trailer braking. If you imagine a heavy trailer with a combined weight of more than 20,000 lbs. , this is not insignificant. I towed a heavy triple axle Airstream years ago w/a Ford F-250. The Ferd had front discs but didn't have adequate braking to slow the heavy rig by itself so it was basically unable to swing the pendulum. If I adjusted the gain higher then it would apply excess trailer braking. If you see a trailer lurching, skidding the trailer tires, you've seen one in action. I was using a Tekonsha inertia controller. Tekonsha is a respected company but the controller was utter junk. They replaced it free for me once, told me another time to run a heavy gauge ground wire from controller to battery, I did. I took the controller off. Tekonsha has a fancier version of the same controller now that reportedly works a little better but it is still a flawed concept and will never work very well. Some who have never experienced a better controller swear by them.

A third type is a Jordan. It uses mechanical cable linkage from brake pedal arm to the controller to simulate brake pedal action and attempt to modulate braking. I've not used one but wouldn't care to. Too much mechanical complexity IMO and a need for adjusting cable .

The ultimate is a BrakeSmart followed by a knock-off copy, the MaxBrake. They actually tap into the hydraulics and provide precise, proportioned braking on all trailers, everytime. If the driver calls for light braking, that is the result. If the driver calls for hard braking, he gets it. No surprises. You actually forget all about trailer braking, it just occurs w/o drama just like the truck. No tweaking or adjusting required and no lurching or sliding through intersections against the red light with the trailer pushing like w/ some of the inertia-based controllers.

Those who have pulled trailers for years using other controllers will testify that nothing compares to the hydraulic-electric controllers. Price doesn't matter once you've experienced the difference.

There is a fifth controller but every truck salesman, dealership service department employee and every RV dealer parts and service person will tell you they can't be used with disc brakes or anti-lock brakes. They are wrong. It is possible to use one of the old manual hydraulic-electric controllers from the '50s and '60s. Those controllers tapped into the hydraulic lines and used hydraulic pressure to swing a potentiometer/rheostat which provided the electric brake signal. Lawyers and anti-lock brakes killed them but they still work on late model GM/Ferd/Dodge trucks with anti-lock and disc brakes. I used one successfully on my '94 Ferd with anti-lock and disc brakes after I gave up on the Tekonsha inertia controller. I initially used the same old hydraulic controller on my '01 Dodge Ram 3500 w/4 wheel disc brakes. It worked great but I found that if I stepped on the brake pedal firmly the hydraulic line pressure was so much greater on a four wheel disc brake truck than on the old cars and trucks the controllers were designed for it harshly slammed the internal mechanicals in the controller so hard it began to damage it. That's when I bought the BrakeSmart. Now that I think about it, I may have bought the BrakeSmart in early 2003. That means I've been using it over six years, not five.
 
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Thanks for info and insight. Using the info you've provided along with Google has given me a good understanding of the differences, as well as pros / cons. I'm kinda torn between the cost right now as several other factors are in play for the cost (i. e. work, current expenses, and the second camper i now need to sell). Looking on the web, there isn't that great of a spread in price, but a few hundred dollars makes a difference with now because of the number of projects i have going on at home in preps for deploying to the desert early next year.



I've read a number of posts by you here, so i value your input greatly. With that said, I think for short term I'm gonna go with the Prodigy, but will be making the switch to the MaxBrake later this year (maybe I can get the wife to buy it for x-mas :) instead of other 'stuff' i don't really need). My brother in law said he would buy the Prodigy off me when i make the switch so I can recoup some of the cost there (I hope).



Probably should have waited to buy a new TT, but with prices as low as they are now, just couldn't pass this up, and we do do allot of camping, so eventually will get good use out of it when i get back.



Again, thanks for you input and detailed info. It's people like you who keep us noobs informed, and provide the info for us to get 'smarter'. :)
 
I have used the Jordan controller for 9 years with absolutly NO problems and accurate braking. It is simple to install and when set-up, no other cable adjustments are needed. It has a gain knob and it reads out in "AMPS" to the braking system at the trailer. I bought the Jordan for my '01. 5 second gen and removed it when I sold the truck. It is now installed in my '07. When I don't need the controler, I just un-hook the cable from the brake pedal. They made a special bracket and the cable just slides out by hand.
 
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