Can someone explain to me why an exhaust brake on a stock auto transmission is bad? What upgrades should be made to make an exhuast brake work well?
Well first off, you must be able to keep the (TCC) torque converter clutch in the locked condition, otherwise the exhaust brake will do no good at all due to the "slippage" between the pump and the turbine/stator of the torque converter. These are the 3 main items in the make up of the torque converter.
A torque converter is a type of "fluid coupling" if you will, which allows the engine to spin somewhat independently of the transmission. When conditions exist such as correct speed, temp, and engine RPM, the TCC will lock and the 3 main parts (pump, stator, turbine) will essentialy become as one unit, thereby making the power from the engine be directly connected to the drive train (no slippage). During "normal" decelerating, such as releasing the foot throttle, or tapping the brake will unlock the TCC, and the vehicle will essentialy "freewheel" until the vehicle comes to a stop.
An exhaust brake will do no good if the TCC is not locked, so therfore you must use some method to keep the TCC from unlocking when the throttle is released or the brakes are applied.
A side note here too: If the exhaust brake were activated with the TCC not locked, the fluid in the transmission will become overheated very fast due to the slippage inside the torque converter.
There are several methods of doing this. Some have installed a manually activated switch that will keep the TCC locked, some have installed small electronic boxes that do the same thing, only in an automatic fashion. These boxes are connected electricly to the (PCM) Power control module and will sense vehicle speed, engine speed, and throttle position to determine when to "unlock" the TCC so when the vehicle stops, the engine will not stall. Kinda like a manual transmission if you came to a stop without pushing in on the clutch.
Hope this helps.
Best regards,
Wayne
amsoilman