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Engine/Transmission (1998.5 - 2002) Finally did it!

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After reading posts about all of the fuel systems (FASS,Air Dog,RASP,pusher) you all have tried and reported on I finally modified my fuel module!!

I beleive GKinney and Tractorface as well as others have done this mod to

their fuel module. There are great posts on how to do this if you do a search

on fuel modules.

I know it sounds like a lot of work as well as time to do this mod but I feel it

is time well spent.

In my case I have a FASS that was noisey from the git go and got louder as

the tank emptied. On my 2001. 5 the fuel return line comes in next to the

feed line to our pumps. The return line in the module has about a 4"extension into the tank below the top of the module. So as my tank emptied

this extension returned the fuel right above the fuel pickup it acted just like

squirting a hose into a bucket! Plenty of air for the fuel pick up to grab.

I beleive GKinney said it best the stock fuel modules are junk, boys and girls

he's right. I do not know if all of your modules are the same as mine was,

maybe not but IMHO this is a big flaw in design. I re-routed my return line

away from the fuel pickup increased the pickup I. D. to 1/2"( stock is 1/4") all the way to my FASS, the results I am very happy with.

The FASS is so quiet you have to put your hand on it to see if it running

and my truck is much quieter, making me beleive that the less air the FASS

has to remove the better it works.

I would like to thank all of the people on this site for their input, it helps alot

without it I would be at the mercy of dealers and repair shops.

I know I do a better job than they would, but without this information available to me I wouldn't be able to do much of anything!!!!

Thanks again Chuck E.
 
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