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FYI parasitic draw instrument cluster dead battery batteries

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Front Dif Pinion seal leak

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2005 quad cab short box 4x4 auto Cummins



Used to be that I could let my truck sit for weeks at a time, exceeding a month then climb in and fire up no problem.



One day, after it had sat for about 1 week, I found the batteries flat dead and I commenced with troubleshooting.



By disconnecting both batteries and charging them independently, I discovered that one of the batteries had gone bad- would not hold a charge overnight. I replaced both batteries, but that was not the solution.



By doing a parasitic current draw test, I discovered that the truck had a 1. 2 Amp current draw that remained long after everything was shut off. (Remained for at least 30 to 60 minutes. ) That parasitic draw was draining the batteries dead over the course of a few days. By removing the fuses one at a time and watching for the parasitic draw to disappear, I narrowed down to the source of the draw being the instrument cluster. (I think it was fuse #51, but don't quote me on that- it's whatever fuse is labeled inside the fuse cover as being for the instrument cluster. ) That circuit also feeds other things, such as the radio memory and the keyless entry receiver etc.



I replaced the instrument cluster, and the problem was fixed. I got the replacement instrument cluster new from Dodge dealer in Central New York. My cost was $602 before taxes (ouch!). The dealer required that I bring the old instrument cluster to them and swap over the counter- they would not do a core charge, and would not allow me to have both clusters in my posession at the same time.



Some notes for others who may encounter this or similar-



There are various different modules in these trucks (and other modern vehicles) that communicate with each other when the key is in the "on" position. When the key is turned off, the modules are supposed to go through a shut down sequence and "go to sleep" and stop drawing current. Defect with my instrument cluster is that it was no longer going to sleep when the key was turned off. If you encounter a parasitic draw problem, it's important to trace it down to determine which circuit is having the draw. Sometimes the specific amount of current that remains (in my case 1. 2Amps) can be a giveaway as to what the problem module is. While doing the draw test, you might very well see different amounts of current when the dome lights are on etc. Some of the units can take several minutes to "go to sleep". Now that my truck is fixed again, I'd say it goes to sleep within a couple minutes of shutting the key off and closing the door.



If you do end up replacing your instrument cluster, note also there is a seperate module located in the center rear of the instrument cluster itself. That seperate module is about the size of a box of tic-tacs, and it is the receiver for the keyless entry (if your truck is so-equipped). The new instrument cluster does not come with this module- you need to detach the keyless module from the old cluster and swap over to the new cluster.



As a side item- with its original instrument cluster, my truck had the annoying condition seen elsewhere on this forum, that the blue "high beams" indicator would flicker during regular driving when the high beams were not on. This was annoying (and potentially unsafe) as it would catch in my peripheral vision and cause me to divert my eyes from the road to the dash. The original cluster was part number with suffix "G". The new cluster is same P/N with suffix "H". Only driven the truck a few times since installing the new cluster, but so far, no flickering blue light either.



Thanks to other forum user Andres, who had the same issue and helped me to confirm my issue and questions. Honestly, I think $602 for the part was a bit stiff, especially since DC must know there is some issue here. You might find a used part online (auction etc. ) for much cheaper. I chose to go the dealer route for a known quantity, but I paid for it.
 
Interesting to know what the fix for the problem is. I have this exact same issue on my '05. Same 1. 2 amp draw with key off and also from fuse from instrument cluster. On a side note this truck also has the ghost flickering of the high beam light. I am not sure I want to dump an additional $600 in to it though. My solution has been to remove the culprit fuse when parking for the day. Thanks for the info though.
 
JMarketos, Thanks for posting the "FIX"! Many times we read of problems and never hear what fixed the issue. I have just encountered a battery drain issue on a friends 2005 Dually. I will use the info you posted to check his. I love this site... been a member for about 10 years. Best $35. 00 a year I spend!
 
UhOh... Sounds like a bad run of instrument clusters in 2005.

So far, my 2005 with 54k miles, does not manifest this problem.

Can any of you guys who have experienced this problem post manufacture dates and/or miles driven??

THANKS!!!
 
It got me too!

Well guys, after experiencing the 'dead battery' syndrome, and unfortunately not searching this forum for answers before replacing my 9 year old red tops, I've fallen victim to the instrument cluster parasitic draw. Truck in my sig. has just turned 100k. Going to be near a $1100 bill when all is said and done, but it's the first problem with the truck other than normal maintenance u-joints so I can live with it. fwiw, it was the no. 51 fuse which revealed the problem. Seems the problem is not limited to certain model years.
 
Several years ago I had the speedo cluster repaired in my wifes Subaru... I pulled the cluster and there was clearly a burned area on the circuit board that had shorted out. , brought it in to the local "speedometer" shop, they had it fixed within the hour... cost $100.

I am hoping that if this problem happens on my 2005, it either rears its ugly head before my extended 100k warranty is up, or I can go the same route as the Subaru.

Sag2, I am wondering if you have had this cluster parasitic draw problem repaired at any Bay Area shop that you would recommend as savy to the Ram cluster??
 
Battery Drain

I am having a drain problem with my truck too... I will start pulling fuses tomorrow... Starting with the IC...
 
Be careful to not instantly fault the cluster. It is also a computer and inputs to it can make the cluster wake up and keep the BUS alive. To completely diagnose you need to dig a little deeper to make sure the cluster is not staying awake because it is thinking it should be.
 
Confirmed

Well, my problem is the instrument cluster.



I was pulling 1. 6 amps until I pulled fuse 51, the instrument cluster/radio/engine compartment light.



After pulling it, I was registering a . 06 amp/hr draw.



This being the 5th Dodge Cummins between my father and I and the fact I am thinking about buying a 2012 and the fact by truck only has 31k on it, I plan on making a deal out of getting this replaced as I am just out of warranty. .



We shall see how goes.



Thanks to those on this thread. I have been dealing with this problem for the last 2 years.
 
scooter-- my truck was built in Feb. 04. Sag, thanks for the heads up. I'll make sure to mention that to my mechanic. Once it's repaired, I'll post the final results.
 
I have been experiencing instrument cluster failure In my 06 dually. Probably does have parasitic draw, haven't checked for draw yet but I know cluster module is going out and it seems that NO ONE repairs them
 
Call Customer satisfaction

Just to update.



I did call Chrysler Customer Satisfaction and opened up a case when it was confirmed that the instrument cluster was shorted.



Long story short, the truck is fixed and Chrysler has sent me a check for the cost of the cluster, around $637. 00. Total installed cost was $915. 00



They approved the payment even-though out of warranty due to the fact that this is not a wear part nor customer modifiable part.



I am satisfied with Chrysler's action on this problem.
 
Well, I finally closed this chapter of repairs last week. After replacing the instrument cluster in early Jan. to the tune of $1000, the drain still existed. Turns out that the horn pad was sticking/stuck which is controlled by some type of module (I think they called it a forward control module). Well when the horn pad stuck, the horn blew until it melted the horn. Sooo after replacing the horn pad, control module and horn for another $775, the drain is gone. The question in my mind is whether the instrument cluster was actually bad or if the horn scenario was the real culprit. Either way, things are working as they should at this point.
 
Glad to see this post of some service. Sorry, wyosteve, to read of your expen$ive troubleshooting path.

FTR, not sure if I mentioned it in original post- my experience indicates the odometer mileage is NOT stored in the instrument cluster. I think I read somewhere that miles are stored in ECU. Parts counter never asked me anything about odometer reading when I bought the replacement cluster. After I got it installed and turned on, it indicated same mileage as before. I'm assuming it read the number from somewhere else in the system.
 
I am embarassed to say that my fix for this was a $35. 00 Battery Tender. I do have an after market alarm and stereo and was told I have parasitic draw, but that was just the way it is. My 2 year old Interstate batteries began draining when cold temps hit this winter.



When spring and warmer temps come, I will discontinue using the charger and see how things go.



I get so upset with today's auto manufacturers when they don't blink an eye at charging us good money like wyosteve spent to fix such a small problem. A horn button, relay and horn for $770. 00? That is absolutely wrong. I guess we as a community of diesel owners need to band closer together and figure out the $5. 00 fix for the instrument cluster, for instance.



Sorry for the rant, I love my truck!



Dave
 
Allow me to emphasize something, sorry if this sounds like a broken record... Just because a parasitic draw condition exists, does not mean the instrument cluster is defective. Localizing the draw (for instance, by removing fuses to find out where the draw is coming from) is important. Also a reasonably accurate measurement of just how much amps is the draw... can be a telltale for which module is at fault.
 
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