It's a VERY easy thing to do... I came up with this one night, and was surprised hwo simple it is. All you need is a regular accessory relay and some wire.
But first, some info on how the OD switch works. TO turn OD on or off, it requires a pulse of ground, which is what the OD switch does. It is a momentary-contact typw switch, and when you press it, it gives ground to the PCM telling it to turn OD on or off.
***FYI, the Ford E4OD and 4R100 work the same way, but just use 12V+ to the PCM instead of ground.
So basically, all you gotta do is give the PCM a ground pulse when you start the truck. Simple...
Standard relay terminals are:
85: Coil 12V+
86: Coil ground
87: Normally open
87A: Normally closed
30: Common feed
Have the relay coil (85) triggered by the starter relay wire, which is dark blue with a yellow tracer, and it can be found in the steering column wiring harness. Connect ground to 86. Connect ground to 30, as this will be the ground feed for the pulse to the PCM. Connect a wire from 87 to the OD wire, which is orange with a white tracer.
So now that it's all connected, here's how it'll work:
When you turn the key to the START position, it will trigger the coil in the relay, and give gound to the OD switch wire going to the PCM, thereby locking out OD, until the button is pushed. Basically, it would be like holding the OD button down while you start the truck.
It works. Try it.
