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Ok here we go:



I'm from Hawaii and had a cummins (03/04 5. 9L) dropped into my F350. I flew in to Montana and picked up my truck. It drove fine into Idaho and then california. In California it developed a "chirping" sound when cold which went away when it was warmed up. It was identified as the idler pulley which no one could get at the time, I was told it would be fine until my next stop... 30 miles later on a Sunday the idler pulley bolt sheared off. Cost me 3 days of hotel a rental car and the repair.



I drove from California to Texas (through a lot of wind and dirt) about two hours out of Austin it developed a chirp again most noticeable as the rpms came up. Then it went away... arrived in Austin, next morning chirp is back once again most noticeable as rpms come up. Took it Pep boys spent hours trying to figure it out, they put the stethoscope on everything they could find they also replaced the alternator... chirp still there (by the way Pep boys let me keep the alternator and did not charge me a dime) as I had them checking one more the chirp went away again...



1) Has anyone had this experience and know what it might be?



2) I need a "knowledgable" "honest" shop that can take me in asap.



I'm stuck here far from home, too paranoid to drive on to Missouri, renting a room, on a schedule and spending a lot of money... can someone help?



Thank you



Marcus
 
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Thanks Grizzly I appreciate that. I did go by and see Zack at Hamiltons. He dropped "everything" (and he was very busy) spent an hour checking my truck out. We might have identified the most recent noise maker... crossing my fingers and headed for Missouri tomorrow... then wouldn't let me pay him! Grade A first class guy. Watched him deal with several walk in customers while he was with me, you just don't find business' run like this anymore. Anyone who is in the Austin area and needs anything diesel including performance work should go no-where but to Hamiltons!



I'd like to thank everyone for the help... keep a look out I might need someone between Austin & St. Louis.





Marcus
 
I think I had that chirp out of the Idler pully assemb. not the tensioner but the fixed idler pully, Zack is a great guy and a heck of a mechanic. He has helped me out numerous times now I'm his Guinne pig..... in testing super secret products... .
 
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