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HORSEPOWER WHOOIE...

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About a year ago I upgraded my "Dr. Performance" pump from a "Phase III to the more powerful "Phase IV," and went with a new set of matched injectors at the same time. I paid for the difference in the advertised price of the two pumps, but wasn't charged for any additional labor to swap the pumps out.

Smith Diesel, of Carlisle KY (Everett Smith -- Owner -- 606-289-7892) did the install and performed a valve adjustment at the same time. I was (and continue to be) very happy with the performance of my truck, but remain somewhat skeptical about an accurate method for determining the horsepower of our diesel trucks.

As a longtime TDR member and reader, I have attended local club events, here in Atlanta and elsewhere, and listened to all the discussions about effective ways to measure horsepower. I've tried the "G-Tech" accelerometer, and gotten all sorts of off-the-wall and varied readings. Being told to "average" the results in order to "insure accuracy" makes the scientist in me cringe in pain...

This past weekend I took my truck back to Everett for a "tune up," during which he found (after 30,000 miles) that the truck's exhaust valves had gotten pretty loose. The truck felt much more powerful after the valve adjustment. Everett has a measured quarter mile (nicely marked on the pavement) in front of his shop -- a benefit to living way out in the country. We toed the truck to the starting stripe (with him driving... ) and let her rip. The first run produced an ET of 17. 4 seconds @ 83 mph. This was the result of simply stepping hard on the accelerator and letting the truck "do its thing. " The truck went through all the gears very quickly, and dropped down into overdrive "lock up" at about 66 mph. Next, we turned off the overdrive and made another run. This time, with Everett shifting "manually," (I have an automatic) the results were a more impressive 16. 8 seconds and a 90 mph top speed.

We used the "math" to calculate horsepower, relying on the formula in the latest TDR (page 27). The quarter mile elapsed times vs. top speed calculations were not even in the same ballpark. My truck has everything but the kitchen sink hung on it, including a very heavy tool box, lights, brush guard, WARN winch, and so on... I put my 2500 over the truckers' scales on I-75 coming home from KY, and it weighed (without Everett's 200 pounds) 7400 lbs. By my calculations (using top speed of 90 mph and weight of 7600) this truck is pushing very close to 400 HP. The top speed for the three runs was verified using Magellan's GPS ("Neverlost") which is a $2000 "hardwired" unit with roof mounted antenna. The three runs recorded top speeds of 83 mph at the end of the first run, 90 after the second, and 93 after the third. Everett had another customer waiting or we'd have played with the truck a while longer, and would have continued to "learn" the truck's characteristics, netting better performance. . (or trashed the transmission, first... ) <G>

My question relates to the disappointing discrepancy in the methods of calculating (using "math") horsepower. First, when relying on the ET method, (using 16. 8 seconds) returned a horsepower value in the low 300 range. But the top speed method (using 90 mph) yielded 389 horses. Which one to believe??

The problem I have with this method of calculating horsepower (particularly the ET route) is that "driver skill" is the controlling factor. I'm convinced that a skilled driver, after spending some time with my truck, could produce elapsed times in the low 16s, or high 15 second range. That makes a huge difference in the calculated horsepower rating, obviously. Our tests were also affected by the surface of the road (slightly damp and oily) and other conditions (wind, etc. ) which could have been a factor. My truck runs 285-75-R16 B. F. Gs and has 3. 54 gears. Even with these tall tires, however, it breaks the rear end loose (truck gets "sideways" under too much off-the-line throttle... ) and barks the tires with every shift (when shifting "manually"). I wonder how much time was wasted spinning the tires and going nowhere at the starting line... ?? Would using my smaller "stock" tires have made a difference??

I took the truck to the local ("Cummins South") dealer for a dyno run during a TDR event. They used the old style "water break" dyno, and the guy who did the testing (without realizing it) ran the whole test with the truck in overdrive. Even so, he recorded 315 hp. When he tried to redo the run with the overdrive off, he couldn't keep the truck from jumping the chocks, so he stopped the test after recording a peak reading of 355 hp.

If anybody has a better suggestion for estimating horsepower, I'd like to hear it. Thanks.

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97 2500 4x4, club cab, auto, 3. 54 limited slip, JRE 4" exhaust, Dr. Performance Fuel system (370 HP), "Twister Turbo," Geno's guages -- Boost, EGT, transmission & Rear -- MAG Hytec covers, SunCoast Converter/Transgo shift kit, Brite Box, tons o'chrome under hood, Prime Loc, EZ Drain, Seat covers, wood dash, Rancho Suspension, Warn M12000 Winch on Warn Brush Guard, Warn driving and fog lights, Hella twin back up lights, 285/75/R16 B. F. G. ATs on Mickey Thompson rims; Linex bed liner, BD exhaust brake.

[This message has been edited by Sasquatch (edited 10-02-2000). ]

[This message has been edited by Sasquatch (edited 10-02-2000). ]

[This message has been edited by Sasquatch (edited 10-02-2000). ]
 
Sasquatch,

Interesting! I have a truck similar to yours. '94 2500 4x4 auto 3. 54's. I too used the math formulas in the TDR to estimate horsepower.
At the time my truck had the following:
stock 160 hp injectors
stock transmission
stock plate slid way forward
high idle screw turned in a few rounds
Scotty Air
Heavy Ranchhand front and rear bumbers
Steel bed caps and huge steel toolbox

I always power brake my truck a little to get a good jump from the line.
I ran three quarters very consistantly within . 1 seconds.
16. 6 at 83 mph.

The math calculations come out to 324 and 334 horsepower. (fairly close)

I believe the calculations were developed for gas racing, so turbo lag isn't addressed in the formulas. Anything you do (power braking) to make your truck act more gas like will increase the accuracy of the formulas.

For a zero boost / idling start, your trap speed power calculation should be closer to your actual power output.

ET is very dependant on driver actions.
Trap speed has a lot less to do with driver error and more to do with raw horsepower.

I think that should help explain your discrepancies.

On a side note. If you pick up 7 mph in the quarter from manually shifting your automatic I believe you need to have your wide open throttle shift points raised a bit.
Part of Dr. P's pump treatment is increasing the governor speed. You apparently have a lot of power available above your shift points that you aren't utilizing.

I hope this helps (and I hope it's accurate #ad
)

I'm glad you're happy with Dr. P. A 7500 lb truck running 90+ is strong.

-Chris

'94 2500 4x4 auto 3. 54 custom fuel plate, 370's, DTT's TC and valvebody, 4 inch exhaust, propane (never needed #ad
)
 
Chris,

Thanks for your reply, and for the suggestions about having my "shift points" adjusted. Makes a lot of sense. Particularly since this pump (the way "Doc" has it set up) revs really high (3800 rpms) and the transmission, left to it's own devices, shifts at about 2900.

My "Suncoast" converter is set up pretty tight, with a stall speed of about 1700. They also boosted the "line pressure," when they added the Trans-go shift kit. It would've probably helped for them to have the truck for a week to drive and tinker with. There are so many variables, including how "firmly" you want to have your (automatic) transmission shifting, that they don't seem to be able to get it just perfect without lots of "tweaking" after the transmission has been installed and driven for a while.

I had mine completely rebuilt by "Hy-Tech Transmissions" in Lexington, KY and they ended up using heavy-duty "competition" clutches, coleens, etc. , in addition to the virtually "bullet-proof" Suncoast converter. If you want a really strong transmission (and big horsepower) the downside of that "mix" is that you have a rough shifting ("hard" shifting) truck at low speeds when going to the market for groceries, etc. It's taken me a while to get used to the feeling of being "rattled," by the shifts, even at very low speeds, under light throttle pressure. Everything's a "trade-off," I guess... This transmission's been going, strong as an ox, for 35,000 miles and each time I change the fluid the bottom of the pan is clean as a whistle and the fluid is as pink as the day it was poured in.

Math is NOT my strong suit; I realized that I'd miscalculated my horsepower, earlier, and that 90 MPH in the quarter (with a 7600 lb truck) equates to 432 hp! Hard to believe that could be right...

Everett Smith wants to swap out my 3. 54 gears for 4. 10s He says that, with my tall tires, I'm not getting anywhere near the performance that I'd realize with the shorter gears. I'm thinking about going ahead with the gear swap, then moving from my current 285-75-R 16 B. F. G tires up to the 315s! Can anyone tell me what my final gear ratio would be if I go this route? I'd like to know how close the pulling power of this set-up would be to the "factory" delivered truck when it had the stock tires and 3. 54 gears.

My truck is heavy and I put a lot of mileage on it driving Atlanta's mean streets. Lots of stop'n'go stuff, too. I'm on my second set of BFGs and am averaging about 35,000 miles to the set. I don't run a tire until it's used up the last 10% of its tread -- I replace it a little early, for safety's sake, particularly since this truck's been over (well over) 100 mph more than a few times... Not TOO BRIGHT in a 4 ton, top heavy, shoe box!!

Thanks, again, for your response.
 
I'd use the mph over the et, its more of a direct measurement of what power it takes to get a wieght to mph in a given distance. Thats a good mph with your truck. The other way to measure hp is do you want more or is it enough? If you want more its not enough. LOL With the power your making I don't think I'd change to 4:10's unless you pull alot or want to. Its your money and I think you'll loose mpg.
Adam
 
Make sure that if you're going to use the mph horsepower calculation that you've corrected the error in your odometer / speedometer drive gear.

Going to oversized tires without installing the matching speedometer drive gear (located in the transmission) will result in mph errors that would show up in your horsepower calculations.



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Where d'ya git one a dem thar speedo gear thingies??? My big tarres screwed up gage.

HeHe

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Mine: '93 250 LE 4x4 5spd 4:10 Pwr win/loc/mir,cruise,dual 5" chrome stacks,12cm2 turbo,pyro/boost,diamond plate tool box, CB, 16x10" AR rims, 285/75/16 Bf goodrich, US Gear E-Brake,Fuller Roadranger shifter, PW injectors, K&N. "wirenut_21529" on Yahoo Messenger
Moms:'96 Ford B-Series school bus (5. 9 Cummins!)I'm gonna Bomb it!
Dads:'94 GMC 2500 6. 5L Turbo
pictures.
 
Interesting note about engine speed (rpm) in an automatic 47RE/RH tires 245/7516E,
3:54 axle RPM 2300
1st gear 2nd 3rd 4th
24 38 59 85 mph
4:10 axle at 2300 RPM
21 33 51 74 mph
Info from Fritz
Looks to me like the 3:54 would be the way to go unless you do a lot of trailer pulling. Just mt two cents worth. Stephen's won ton dually in Sanger CA.
 
The terminal speed at the end of the 1/4 mile is MUCH more reliable for figuring horsepower than the Elapsed Time. Elapsed Time is useful for determining how well your chassis is set up for drag racing and if your gears are right for the 1/4.

Years ago, Chrysler published figures for determining weight to horsepower ratios from the terminal speed in the 1/4 mile. They are reasonably accurate, so I'd assume that the speed is the measurement to use.
 
Other than torque multiplication, 4:10/4:11 rearend shouldn't help with trailer towing. If we're generating max torque below 2k rpm, then 3:54 is ok, right?

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Money Sink - 96, 5 speed, TST #11/280 slid to 340 position + Injectors.
4" CAT back & CATless, 4" chrome turn down straight out back.
Stand back & listen to the turbo whine :-}~
ISSPRO Pillar, Delvac 1 & Amsiol, K&N, Monicas silencer ring removed, Exhaust brake, Mag-Hytec, 3:54, 235s, Valentine One.
HX35s days are numbered, HX40-16 is here.
Un-Bombed = Boring
9000's & Mickey Thompsons on the way :)
 
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