Well, yesterday was the first nice sunny day that coincided with an empty tank, so I went for it. Removing the tank was easy, installing the kits was easy, but putting the tank back in was a little bit of a pain, although not that bad. Total time was probably 1. 5 hours, but that's because I was taking my time. For those of you worried about the fuel line and electrical connectors being a pain, don't worry about it. As long as you understand how they work ahead of time, it's pretty easy. The only hard part about mine was getting them reconnected with my arm around the tank while my body was wedged between the driveshaft and the bed of the truck. The other thing I noticed is that might be new to the '05 is that there is a metal ring with detents that hold the whole float/lift pump assebly in the tank, whereas the older models are threaded. Actually I think this is much easier and only took a few whacks with a screwdriver to get it open/closed whereas the old threaded collar design could be quite frustrating to get back on.
So anyway, I dropped the tank after driving about 25 miles past DTE (609. 3 miles on trip od), and flooring it at each stop to suck as much fuel as possible. When I finally got it open I noticed there had to be less than a gallon left! That was cutting it close. I thought this would be enough to get to the fuel station about 1 mile away. Well, it turns out it was enough to get to the station but it died right before getting to the pump! It took 4 guys to push the truck up to the pump. At least now I would know what 100% capacity is! She sucked down 37. 144 gallons to fill to the brim of the neck, and only required 2-3 top-off cycles to get it there instead of the 10-15 minutes of clicking it took before! I am very happy with this mod to say the least! The price and time required is far outweighed by the benefit. Thanks to spooled-up for putting the kit together so I didn't have to go searching for parts!
The only weird thing I've noticed is that I'm getting a P0463 (Fuel Level Sensor 1 High) code. Does "high" mean the fuel level is high, or the sensor voltage is too high, or?? It was probably there before the mod when I topped it off the hard way, and I'm guessing it will just stay that way anytime the fuel level is past what the float can read... no harm done I'm sure... or I hope at least! Anyone else who tops off to the neck get this code, whether you have done the mod or not?
So anyway, I dropped the tank after driving about 25 miles past DTE (609. 3 miles on trip od), and flooring it at each stop to suck as much fuel as possible. When I finally got it open I noticed there had to be less than a gallon left! That was cutting it close. I thought this would be enough to get to the fuel station about 1 mile away. Well, it turns out it was enough to get to the station but it died right before getting to the pump! It took 4 guys to push the truck up to the pump. At least now I would know what 100% capacity is! She sucked down 37. 144 gallons to fill to the brim of the neck, and only required 2-3 top-off cycles to get it there instead of the 10-15 minutes of clicking it took before! I am very happy with this mod to say the least! The price and time required is far outweighed by the benefit. Thanks to spooled-up for putting the kit together so I didn't have to go searching for parts!
The only weird thing I've noticed is that I'm getting a P0463 (Fuel Level Sensor 1 High) code. Does "high" mean the fuel level is high, or the sensor voltage is too high, or?? It was probably there before the mod when I topped it off the hard way, and I'm guessing it will just stay that way anytime the fuel level is past what the float can read... no harm done I'm sure... or I hope at least! Anyone else who tops off to the neck get this code, whether you have done the mod or not?