Originally posted by CMaster
Man, I'd bet you guys get upset with newbies like me, but God love you for your patience. I would assume that a " wire-tap fuel box" is generic. Any specific brand that you could recommend? I have decided that $400 Summit exhaust was o. k. but the fuel box and gauges I just dont know ANYTHING about. Dumb as a sack of hammers here.
When i mentioned "wire-tap" fueling box, I was referring to those power modules that require you to tap into a certain wire on the VP44 injection pump. This is different than a "timing" box that does NOT connect to the pump. A timing box is not capable of exceeding the fueling limits programmed into the ECM, so they max out at around 60hp gain.
A fueling box, however, overrides the limits in the OEM software (ECM), so they can make some serious power-- most are capable of 120 hp peak gain on standard output trucks. Off-peak they can gain as much as 160hp!
A fueling box (one that taps the wire) gives great power and the option of turning it off and adjusting it, while a timing box is always on and can't be adjust from the cab (if at all). The pluses of a fueling box come at the expense of voiding the warranty on your injection pump, which is an expensive part to replace ($1200 and up). So there's no free lunch in the HP game.
Within the realm of fueling boxes (those that tap the wire), the big players are Edge, Blue Chip, and TST. The Blue Chip box was outlined in the previous post.
The Edge box (called the Comp), connects to the pump, MAP, *AND* to the can-bus. It's like having a fueling and timing box all in one. It basically takes control of the timing and fueling parameters of the engine. There are 5 power settings with adjustable response (smokiness) sub-levels within each level.
The TST boxes only connect to the pump and MAP sensor. They can control only fueling. They INFLUENCE timing, but do not CONTROL it. With this setup, the ECM's timing limits are not exceeded (which can be good OR bad, depending on your preference). The ECM will vary timing (as it normally does) and the TST box will cause the engine to think it's not working as hard, so the ECM may advance timing a little (rumor is up to 8°). Some feel advancing timing over stock is good; others feel it creates undue strain on the engine as it increases peak cylinder pressure. The TST boxes have 9 adjustable power levels, but are NOT adjustable for smokiness within each level. With the TST, if you want less smoke you have to turn the power down.
TST and Edge use different approaches for how they program the box to respond.
The Edge boxes respond both to your pedal and to boost. With the Edge, there are two elements to TOTAL fuel delivery- how much fuel will be dumped into the engine when you floor the pedal, and how much is reserved for when boost comes up. Think of the power level as adjusting the TOTAL amount of fuel that the engine will have delivered. So if your Edge box adds 120hp on the highest level, it might only add 30hp on the lowest level, and nothing with the box off.
When you adjust the "sublevel" in the Edge box, you are adjusting the mix between how much you get to "dump" versus how much is reserved for boost to come up. For example, on the most aggressive setting (sub-level 5), the Edge box will let you "dump" 63% of the max fueling (power level) just by flooring the pedal. The remaining 37% of fuel isn't added until the box sees a meager 3psi of boost.
On the next least aggressive setting (sub level 4), the Edge will let you only dump 50% of your fuel with the pedal, the remaining 50% isn't added until the box sees 10psi of boost. On sub-level 3, you can only dump 33% of max fuel, and the remainder isn't added until the box sees 20PSI of boost.
As you continue to turn down the sub-levels (2 and 1), less and less fuel is available to "dump" with the pedal (actually below stock on sublevels 1&2)- instead you have to wait for boost to come up and then the box will add the fuel once it sees that there's air there to burn it. This is how the Edge Comp operates in a nutshell on its 5 power levels and 5 sublevels (within each power level).
The TST boxes accomplish similar power gains (sometimes more), but they go about it totally differently. The TST powermax does NOT connect to the CAN-bus, so it can't make more fuel available to "dump". So when you floor the pedal with the TST box, you initially will get not more fuel than if you didn't have the box on at all. This is done to keep smoke down, and this is why the TST gets CARB approval for you California guys.
However, the TST boxes are VERY sensitive to boost pressure, and THAT'S how they know how to fuel and what to respond to. The TST adds fuel based on 1) what boost it measures, and 2) how fast boost is changing (increasing). The more boost there is when you floor it, the more the TST will give you when you floor the pedal. The faster boost is increasing, the faster the TST will pour the fuel to the engine. Keep in mind that the TST box isn't responding the the pedal when you floor it (per se), it's responding the the boost changes caused when you floor the pedal. It's basically just "amplifying" the effect of flooring the pedal.
Thus, the TST box will NOT add fuel if there's no boost. The Edge box will- how much is determined both by overall power level and sublevel setting.
These different ways of adding power mean that the boxes behave a little differently. The TST box is C. A. R. B. approved for use in CA. The Edge box is NOT. The TST box tends to "surge" under certain conditions, while the Edge will generally not do this. The TSTs are available with custom programming, and their competition model will make a LOT of power and smoke-- it's the "hottest" box on the market-- just ask your pyro!
Each box has it's pros and cons. I prefer the TST approach for the HO trucks, and the Edge approach for the standard output trucks. I feel that the HOs don't need the timing of the Edge boxes. On the SO trucks (which all automatic transmission trucks are from 98-02), the Edges are probably better. The TSTs can aggravate a surging auto transmission, so they aren't as smooth.
Sorry this is so long. I wanted you to see how the different boxes work so you can decide which will be better for your application.
Justin