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New Fuel module suggestions

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I am having some fuel related problems that I will talk about in depth next week.

In order to solve them I am going to construct a new fuel module to replace the plastic fantastic Dodge nightmare currently reeking havoc on my pumps now.

My thoughts are aluminum can with a 1/2" fuel pickup and a capacitive fuel level sender. Also considering installing the water in fuel sensor in the tank also. All fittings on top will be NPT female and include Fuel supply, VP-44 return, FASS return, Roll over valve and a spare 3/8 hole or two just in case I want to install a temperature probe or something. My original plan was to build a whole new tank but after thinking about it a fuel module will suffice.

Any ideas welcome, especially any ideas on a fuel sump. I see Fords and most others do not use a sump so to speak just a suction tube about a 1/2" from the bottom of the tank.

Fire away!!! :D
 
Well you and I are on about the same page. My thinking was though since I already bought 1/2 alum fuel line to rid myself of the blue line the FASS comes with, it was just to send the feed tube directly into the tank via where the old pick up tube is now. Although I am not having the same problems you are I can see the need to eliminate the smaller stock fuel line in the module. I will keep following this thread fo a bit, since I am not yet ready to tear into, since you know what my problem has been.
 
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