There are two approaches one can take for reducing engine noise in the cabin - both are expensive.
Choice #1 - insulate the cabin from the noise coming from the engine compartment. The benefit will be a quieter cabin, but the noise will be the same for someone hearing the engine from two blocks away, and for those who are in the cabin when a window is rolled down. The same goes for when you are loading your camper onto the truck.
Choice #2 - insulate the source of the noise - the engine. I personally think this is the best solution. Everyone wins.
I chose Choice #2 in the Fall of 2015 while finishing up an east coast vacation trip towing our travel trailer. My wife and I stopped in at Advanced Thermal Products in Irvine, California. The company sells custom sewn thermal blankets for engines to reduce heat in the engine compartment. An added benefit is some engine noise reduction. The individual custom thermal blankets included covering the valve cover, exhaust manifold, the turbocharger, the exhaust down pipe, and the oil pan. The product is rated for temperatures well over 2,000° F.
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The owner, Tim Thompson, insisted that if we were not satisfied with the amount of noise reduction, he would remove the product at no charge. After the test drive, I turned to my wife and said, "Well?" She said, "We are keeping it." On the trip home while pulling a long grade with the outside temperature over 90°, she mentioned that the passenger side floor doesn't get hot anymore.
It is now over 7 years and 130,000 miles later and my wife and I are very happy to have made the investment. The product has shown no signs of deterioration, even the associated heat from the exhaust, turbo, and downpipe.
One other thing that I did for engine noise reduction that was inexpensive (and effective) was to add a resistor in the IAT sensor circuit. It fools the sensor into thinking that the ambient temperature is 140° F. The result is less advanced timing while engine is cold, thus less engine noise (timing rattle). In wintertime this improves cold engine performance and overall fuel economy as well.
- John