Put a new South Bend clutch in at about 180,000 miles. A little over 190,000 miles on the truck now and I am having syncro trouble with 5th gear. I can't down shift from 6th back to 5th without floating it using RPM's for the most part when the transmission is warm. 4th to 5th seems a little better but as soon as the transmission is warm forget it. RPM's is it. No noise and zero trouble with anything else or any other gear. I took it to a local shop and they just quoted me $4200 and said that it needs a complete rebuild. Said the gears are worn, etc..etc... I know how to shift as I've been driving trucks for over 20 years...CDL. Never rest my hand on the shifter, etc... I don't tow very heavy much, but I do tow a 26' enclosed Pace trailer maybe 20 times a year that probably weighs 8000lbs.
They also want something like $2200 just to put it back together with a bearing kit and new syncro's. Then I hear from a friend of a friend that the cases on the NV 5600 will stretch and I shouldn't trust a rebuild. I won't be able to shim it right. Huh? How the heck can that happen with a cast iron case I thought to myself... I'm just tired. I need the best transmission I can put back in my truck, and get this show on the road. This one worked great until now. Local shop isn't feeling right for me. I do not want to pull this transmission again for another 190,000 miles or more. I want quality if I am going to pay this kind of money, and back it up with a warranty.
Truck is a 2001 3500 4x4 QC dually 245 HO Smarty level 7, RV 275's, FASS, 4" MBRP Exhaust, South Bend Clutch, Gauges,