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Power Wagon injectors good idea???

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One word..... YES!!!

Guys,

I know I was the one who kinda got the group purchase together and I would like to shine some light on these injectors.

First, the early trucks with nonintercolled engines have a different head with larger holes(9mm and some, incvluding mine have been known to crack even on stock trucks). The intercolled trucks(mid year 91-93) have 7mm holes in the head. This was done by Cummins to prevent cracking between the injector bore and the exhaust valve seat.
The injectors in the pre91 trucks were better than the later injectors. Basically the nonintercooled trucks were stronger than the intercooled trucks when both are stock. The turbos were smaller and the injectors gave more fuel thus more power.

Back to the Power Wagon issue. These injectors are great for intercooled engines (mid 91-93). But for the "original powerhouses" they will at best add 3-5 psi of boost and minimal power gains. I know this from personal experience.

Allow me to ellaborate:

My truck 'Ol Blue (89 D250) ran great, but this spring the head cracked. I had all the gauges etc. nver ran it hot, so I was not sure why until I contacted Cummins and they explained the whole 7mm-9mm head thing to me. Anyway I put it back with a new head and new injectors for this head. The truck was down on power after this swap, but the guy at a reputable shop told me I'd probably lose power with the stock 7mm injectors. I was not very happy, so I found out about the power wagon injectors and bought a set. After all the work I lost 2psi of boost and was not happy at all. Luckily the shop I bought them at took them back and they were just as confused as I was as to why I lost power. I was unhappy, but at the same time I recieved mine I also got a set for a friend of mine who has a 93 and they really helped his truck, he can't believe the power gains. I was skeptical about giving them to him and when I did I did not tell him that I did not like mine (I did not want to bias his results). I rode in his truck before and after and it really helped it alot. So I was in a search to find out why they did not work in my application. It seems the injectors I got for my truck when the head cracked (before the power wagon injectors) were made to be close to the power level of the 89-91 preintercooled trucks. They were not as powerful as the original ones but they were slightly better than the PW's (2psi more).

My truck runs better than ever now, I have a set of high hp injectors. I was skeptical till I installed them and left all other pump adjustments the same. On the first test drive I pulled out like normal and let her warm up. The next time I pulled out and then when I got into 3rd gear I floored it, it blew black smoke straight out the pipe about 3ft from the truck, then I noticed some white smoke, at first I was scared, but then I relaized it was the tires going up in smoke!!!! I drove for a while and then I was going down the road, 4 lane in town, at about 45 mph. I thought I'd see how it accelerated in 4th gear. I mashed it to the floor and it started spinning the rear tires again!!!! Tese injectors probably add 3 times the power as the PW's, but they create heat also. I am getting ready to adjust the timing on my pump to help combat the heat problem. For now I have set the fuel delivery screw on the pump back to stock settings and still get 30 psi on the gage and heat is not bad, truck runs like the wind. For comparison, a friend of mine has a '99 PSD with a 70 hp superchip and a 6 speed and I can blow it away loaded or empty. Please contact me if I cna help any of you on deciding which injector is right for you.
If I were going to hop up a pre 91. 5 truck I would definitely spend the money for an intercooler. The intercooler itself does not add any power, but by lowering intake temps it keep sthe EGT's from skyrocketing.

I hope this helps shine some light on all the questions about the Power Wagon injectors. I think the most common misconception is that all the first generation trucks are the same. They are not. I do not think many people are hopping up the pre 91. 5 trucks so there is not alot of info on them. Everyone assumes if it is good for the 91. 5-93 then it is good for the 89-91. 5. This is not so. Straight out of the box, the pre91. 5 trucks had more power. Intercool one and adjust the pump and it will out run the later 91. 5-93 trucks.

Sorry to ramble, but I wanted to clear the air a little bit. I know several of you with the 91. 5-93 trucks have bought the PW injectors and they have helped you. I am glad, but I do not want to mislead the other part of the first gen. team.

later

Don Peters

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Ol' Blue: 1989 D 250 Ice blue met. 5 spd 3. 54, 150,000, Banks stage III powerpack, 3. 5" straight exhaust, pump adjustments, "Ol' blue special" injectors.
1999 3500 4x4 Chassis cab Emerald green ISB 5 spd 4. 10 K&N Filter straight exhaust 9 ft flatbed WARN fenderflares,Let, 275hp injectors installed, boost and pyro gages, VA plug'n power Love it, Jacobs E brake
May buy another one in 2009!!

[This message has been edited by Big Don (edited 12-05-2000). ]
 
So Don,
I have a freshly rebuilt Early 91 Cummins, thats bored . 40 over and new everything. I also had the injector pump tweeked and rebuilt and was told to have the tips of my injectors replaced with 260hp tips, would this be better than the Power Wagon Injectors ? As for an intercooler, what do you recomend ? stock or a Banks intercooler. also where is the best place to get some gauges for boost press. and temp. and a tach? And last but not least, whats your recomendation for a clutch ? I keep hearing about different pilot bearings whats up ?

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1985 DODGE 1 ton Crew Cab(imported from California with no rust) W/8' box converted to 4X4(wasn't that hard to do!) in 1999,converted to a 1991 Cummins Turbo diesel & 5 speed Getrag in 2000(wife can't drive a stick :). 4:10 gears, limited slip rear end, 205 transfer case, 16" Goodyear GSA Wranglers and LE Package and a Sony CD Stereo. A one of a kind truck(Wish Dodge would build a new Crew Cab in 1 ton. Last year for the Crew Cab was 1985)If you want to know why I did all of this, 2 kids, one on the way and I can't stand Ford and Chevy. Kyle Hoover ,Fruitport, MI
 
I hope this doesn't mean I wasted money on a marginal gain. I thought we had this discussion before and it was decided that there was no difference in the injectors and the performance increase with the Power Wagon injectors between the years? Will these things add performance or am I wasting time? I was also under the impression that these were the only uprated injectors for this type of pump. Where did these 'marine' versions come from and are they for a 1st Gen fuel pump? I'm confused and getting nervous...

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90 W250, 5-speed, isspro gauges, 16 cm2, K&N, Borgeson shaft, JRE 3" exhaust
 
Big Don-Are you kidding me! Burning tire in 3rd AND 4th gear! I have a factory intercooled 91. 5 with the power wagon injectors and sure I can burn 'em in first or chirp in second, but WOW nothing like you are getting from your truck. A couple of years ago I stood on the throttle like that in first and broke two teeth of my pinion gear. What kind of temps are you seeing with these special injectors you have? How about mileage? I love the longevity and dependibility of these trucks but the kind of power that you are describing makes me wonder about seeking more go under the pedal.
 
Okay guys,

Let's not get nervous over this whole thing. There have been a few guys who changed to the power wagon injectors on the early trucks and liked them. When I heard and have seen how much they helped the 91. 5-93 trucks, I had to have a set. And then my bubble was busted. Now you have to remeber that I replaced the head etc. on my truck before hand, but until I went to the new injectors that we will from here on out refer to as " 'Ol Blue Specials" I never felt that I had improved my trucks performance to any appreciable level. If you have any questions try them. I agree that if a product does not give you the benefits you think it should, then it is not maoney well spent. This is not meant to be a negative statement about the PW injectors. I think for the right application they are the ticket. They give good performance gains in the proper trucks and give good mileage and don't get hot.
I was just trying to answer some questions that folks seem to be having about these injectors. Put yourselves in my shoes, I asked alot of people on the web about them and they all sang their praises, but looking back all the guys I talked to had 91. 5-93 trucks. I have tried to piece together this info to share with all of you. The 'Ol Blue Specials are not cheap and I would not suggest them for heavy towing yet. I am still working on the pump timing to get them to perform well and not get hot. I can say that I drive my truck 26 miles one way to work and I get @22mpg on a weekly basis. I genreally stand on it atleast once a day at some redlight or just jerking around town. On a long trip I get @24mpg.

Ol' Blue injectors:
1) Will they increase mileage, probalby not. Will they hurt mileage probably not.

2) Do they get hot, with pump settings turned up they'll get hot immediately. I run mind with the pump turned down (stock settings or less) and they will outperform any other injector on the market to my knowledge.

3) Do they smoke??? Mine is turned down now, but the way the pump was set for the PW's I put a set in and it would blow a stream of black smoke straight out of the exhaust about 3 feet!!!!! Now with it turned down I get 28 psi of boost and smoke is not any worse than with PW's and it runs like wild fire. If I want to go to the track just turn up the fuel and let'er eat. I can say this when she's turned up ready to run they can't even see my tailights for the smoke.

Please let me know if there are any more questions. Email me if you want more info on my setup or on the injectors.

thanks
Big Don
 
Big Don
Thanks for shedding some much needed light on the subject of PW injectors in the pre 91. 5 model years. I was ready to purchase them, but I did not hear too much about how well they performed in the non intercooled models. I don't think anyone can argue the fact that an intercooler is a must have item when flowing heavy fuel. I've found my EGT to run as much as 350 degrees hotter than normal when pulling a heavy load (without an intercooler). In fact, while moving to Arkansas (from California) I saw my EGT creep up to 1400 degrees on a couple of grades, and I wasn't lugging it either. The few times my speed dropped to 55 mph, I dropped it down to 4th gear. These temps were with the stock injectors, K&N filter, stock pump settings, straight piped exhaust, and 16cm2 turbine housing. Definately not good for the old 9mm head, but have not seen any problems as a result of this - yet. I think if anyone plans on some serious towing, I would not consider an injector upgrade without an intercooler.

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89 D-250 LE 5 speed 3. 55 Limited slip, K&N, straight piped, Boost/Pyro. & 16cm2 215K and still going. 91 W-250 5 speed, 4. 10 Limited slip, 16cm2, 6" Skyjacker lift, RS9000, Dump bed, 18K original mi.
 
Don, about your 300hp marine injectors: A fellow was in the Cummins shop the other day complaining that his new 370hp Cummins engines were pushing his boat considerably slower than the 300hp Cummins engines they replaced! Soounds to me like the 300hp marine engine is the hot ticket. He also told me that they use stronger pistons though.

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http://coffeewithJesus. homestead.com/web1.html 89 1-ton, Amsoil System 3000 5-30,K&N air filter, cleaned-up exhaust, Dynomax straight-thru, rebuilt pump, 12cm wastegated turbo (not installed), thermostatically controlled twin 14" Permacool electric fans, intercooler (installed, not plumbed), modified 518 OD transmission, Gear vendors OD controler, R-134 refrigernt, louvered front fenders, 93 aftermarket smoothie grille, new Dupont Chroma-colr black, black-and-red rubber rubstrip, Cummins badges, black headlights; 78 35'Avion, 93 Lance 900 slide in with generator and power jacks. Jesus saves!
 
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I understand about the marine engines having some different parts. The biggest thing about marine engines is that they have unlimited cooling supply. They pull cooling water from the lake, river or ocean they are running in. As far as damging an engine, the big thing is to avoid high EGT's. I have had no trouble with these injectors so far. If anyone is interested let me know and maybe I can get a group purchase on some of these. They are a bit pricey, but not as bad as some of the other after market injectors.

thanks
Don
 
Big Don,
With the pump turned back to stock settings, are you still having out of control EGT's with these injectors?


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90 W250, 5-speed, isspro gauges, 16 cm2, K&N, Borgeson shaft, JRE 3" exhaust
 
!?!?!? Do these do anything for a '93, or just the non-intercooled ones?

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  • '93 250 LE 4x4 5spd 4:10 Loaded,dual 5" chrome stacks,12cm² turbo(37psi),PW injectors,K&N,pyro/boost,US Gear E-Brake,tool box,CB,10" AR rims, 285/75/16 Bf goodrich. "wirenut_21529" on Yahoo Messenger
  • '97 Ford B-Series school bus (5. 9 Cummins!)I'm gonna Bomb it!
  • '94 GMC 2500 6. 5L Turbo
PICTURES.
 
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