Tampering with VP44 fuel pump on Cummins diesel engine.
This bulletin supersedes technical service bulletin 14-002-02, dated July 1, 2002. A number of the VP44 fuel pumps have been returned through the warranty process as a result of tampering. Generally, the customer complains that the vehicle dies while driving. When diagnosed, there may or may not be Diagnostic Trouble Codes (DTC) present. When DTCs are present, there may be one or more of the following:
DTC P Code Description
124 P 0234 Turbo boost limit exceeded.
146 P 0217 Decreased engine performance due to engine overheat condition.
361 P 0254 Fuel injection pump fuel valve current too high.
363 P 0251 Fuel injection pump mechanical failure fuel valve feedback circuit.
364 P 1689 No communication between ECM and injector pump module.
375 P 0602 ECM fuel calibration error.
The diagrams show the area where performance enhancing equipment is being connected into the outboard wire of the two wires that control operation of the metering solenoid in the pump. Another type of device places a connector between the metering solenoid harness and the upper connector on the pump. Telltale evidence can be seizure of the pump rotor, and/or cracked or overstressed pump cam ring. The protective sleeve around the two wires may be rolled or cut back to gain access for connection. Injection pumps that have been tampered with are not warrantable.
This bulletin supersedes technical service bulletin 14-002-02, dated July 1, 2002. A number of the VP44 fuel pumps have been returned through the warranty process as a result of tampering. Generally, the customer complains that the vehicle dies while driving. When diagnosed, there may or may not be Diagnostic Trouble Codes (DTC) present. When DTCs are present, there may be one or more of the following:
DTC P Code Description
124 P 0234 Turbo boost limit exceeded.
146 P 0217 Decreased engine performance due to engine overheat condition.
361 P 0254 Fuel injection pump fuel valve current too high.
363 P 0251 Fuel injection pump mechanical failure fuel valve feedback circuit.
364 P 1689 No communication between ECM and injector pump module.
375 P 0602 ECM fuel calibration error.
The diagrams show the area where performance enhancing equipment is being connected into the outboard wire of the two wires that control operation of the metering solenoid in the pump. Another type of device places a connector between the metering solenoid harness and the upper connector on the pump. Telltale evidence can be seizure of the pump rotor, and/or cracked or overstressed pump cam ring. The protective sleeve around the two wires may be rolled or cut back to gain access for connection. Injection pumps that have been tampered with are not warrantable.