I did 95% of the work through the inner fenderwell with the tire removed. In my opinion, this is the only way to go. I don't really see any point in removing the exhaust manifold unless it is going to be replaced. Penetrating oil on the bolts/nuts/studs and exhaust clamps really helped the whole process. The bolts holding the turbo to the manifold were super tight. After battling with it for a while, I finally put two wrenches end to end for leverage and broke the nuts free. After another 1/2 hour or so trying to figure out why the stock turbo wouldn't come out, I pulled the front two studs out and it slipped right out. My pacbrake was rotated slightly to get it to bolt up proplerly, which in turn caused my downpipe to be at the wrong angle. After some tweaking of the exhaust system, every thing fit back together. It took some readjusting of the tst, and a whole new driving style before I was able to feel the power of the new turbo, but for the 1st time ever I was able to run the truck long enough to run the rail dry. This happened at about 105mph, with the tst on 4x3. Stage 2 pump is going on as soon as the puller comes in the mail. On wot runs the egt's stayed about 1250.
--J. P.
--J. P.