2nd Gen Non-Engine/Transmission starter clicks sometimes when I crank it

[3atatime]

I've had my '96 for a year and a half and have alot to learn about diesels since this one is my first. I've read a few articles about the starter clicking so I think the problem is my solenoid. The strange thing is that the problem only occurs about once or twice a week. When it does happen I turn the key and hear a distinct click. I can get it to start after about 3 or 4 tries to turn it over. It has been going on for about a month now. I refuse to take it to a mechanic, but I know eventually trying to crank it a few times won't work any more. I would appreciate any input.

 

[Thomas]

Larry B can help.

 

[MCummings]

Originally posted by Thomas

Larry B can help.

Couldn't have said it better!!



Don't wait too long to take care of this, instead of the starter not running,, as the problem gets worse,, the starter won't shut off! Even when you take the key out! (If this happens, disconnect the batteries, or after a minute or so,, you could have an electrical fire Not Good!)



Merrick Cummings Jr

 

[gitchesum]

Also, depending on what engine you have. If you ahve the 12 valve motor, it may cause damage to the fule shutdown solenoid. Which will run you a minimum of $275. More at some places.



Contacts are only about $20. I would get it taken care of soon.

 

[MCummings]

Originally posted by gitchesum

Also, depending on what engine you have. If you ahve the 12 valve motor, it may cause damage to the fule shutdown solenoid. Which will run you a minimum of $275. More at some places.



Contacts are only about $20. I would get it taken care of soon.

Good point, since he does have a 12V.



Merrick Cummings Jr

 

[Billybob1]

Same problem...

I had the same thing happen about a week ago and gave LarryB a call. This is a job most anyone can handle and it doesn't take long to do. I did order the kit that comes with the two contacts and the new plunger, I figured while I had it out do it all.



Good luck.

 

[parcher]

Add my name to the Larry B fan club. I put a set of contacts and plunger in a customers truck, saved him a few hundred dollars. Top quality parts.

 

[3atatime]

Thanks guys! I'm going replace the contacts and see if that doesn't make him happy

 

[illflem]

It's a good idea to replace the contacts but you could also have a poor connection or a battery getting ready to quit.

 

[Briar Hopper]

We've used Larry's kit, and it's a quality product, easy to install. Great service, prompt shipping. Hats off to Larry !

 

[bmoeller]

Originally posted by Thomas

Larry B can help.

Get the plunger too, won't have to worry about it later. Works great!

 

[Wayno]

Just went through this starter click thing on some friends of mines 97 . They smoke the fuel shutdown solenoid before I could get over to their house to look at the truck . They went to the dealer and got a new fuel shutdown solenoid before I could tell them where to get one cheaper . It only cost them over $ 400. 00 dollars at the dealer

 

[DaveN]

Is this an issue on a 2001 truck as well?

 

[MCummings]

Originally posted by DaveN

Is this an issue on a 2001 truck as well?

Only the "starter" problems.



24V's do not have a shut down solenoid, but after time they can get a stuck/hung starter, or a starter that won't engage. (worn contacts)



Merrick Cummings Jr