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Steering Box Failure? Something Else?

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Alignment Issue

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Evening Folks, I'm in need of some diagnostic guidance my 2014's steering box. Mileage is around 180k, but I went through the front end/steering a while back & made some upgrades which have made the thing drive like an absolute dream for the last year or so -- Synergy tie rod & drag link, Carli track bar, EMF ball joints, that King steering damper Don Thuren sells, steering box brace, etc., as well as the EMF shim for the steering shaft joint. It really goes down the road tight & straight, and holds alignment really well.

Then, a few days ago, I got in after work, and something just felt off about the steering...almost mushy, but nothing too alarming. As soon as I got onto the highway, however, I knew something was definitely wrong, as I had to hold the wheel about 1/8 turn off center to stay in my lane, and there was some wander also. Nothing crazy, but I'd have to make constant, minor adjustments to stay between the lines which is VERY unusual, so I got off at the next exit to check it out. As turned right and drove a mile to the gas station, I noticed that the steering wheel was now perfectly straight...no more pulling or wandering, but still felt mushy. Since then, it seems like every time I turn the wheel a full rotation in either direction, it will land in a slightly different spot once the tires are straight.

When I got home, my wife hopped in and started sawing the wheel back and forth while I crawled around under the truck, searching for what I assumed would be an obvious issue, but to my surprise, everything looked tight. I carefully felt every joint under the whole front end, but couldn't find any trace of looseness ANYWHERE. At that point, I assumed it had to be a wheel bearing, which seemed unlikely as they had both been replaced with SKF units only 25k miles ago. Anyway, I jacked each wheel up to check them, but they seem tight & roll just as quiet/smooth as new.

Yesterday, I pulled the steering damper off (just in case it was masking any problems) and drove around for awhile, and the symptoms are still exactly the same. When I got off the highway, I checked each bearing w/ my temp gun, but found nothing out of the ordinary. I swapped over to LubeGard power steering fluid around 15k miles ago, and it still looks fresh.

This evening I'm going to check the steering box for play, since it seems like that's becoming a prime suspect in my case, but it seems like they don't fail nearly as often on the 4th gen trucks (compared to previous). Really the only idea I've got is to have someone turn the wheel back & forth while I feel for any difference between the input shaft & the pitman arm? I wouldn't think a pump failure would have these symptoms, but I could be wrong. Also Any other ideas would be much appreciated.

PS: sorry for the long post.
 
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Did you check the adjusters of tierod and trackbar to for tightness?
That's about the only place that can set off the centering of the steering wheel.
The whole steering is strictly mechanical by gears and u joints, there is nothing that can get "slightly off", either it breaks or it works.

As you said you checked all and everything - I'd start now with an alignment check.
 
Did you check the adjusters of tierod and trackbar to for tightness?
That's about the only place that can set off the centering of the steering wheel.
The whole steering is strictly mechanical by gears and u joints, there is nothing that can get "slightly off", either it breaks or it works.

As you said you checked all and everything - I'd start now with an alignment check.

Thanks for the reply. The adjustment sleeve on the tie rod was tight when I checked it. The shape of the Carli track bar makes it nearly impossible to get a wrench on the jam nut to check it but when I installed it, I took a torque-stripe paint marker and made a witness mark across the jam nut, which still looks intact. I think will pull the track bar this weekend to check out the heim on that side, just to be safe, and then head to a good alignment shop w/ a copy of Thuren's specs for them to shoot for.
 
The only other thing that comes to mind is a halfway broken sector shaft - but this so unlikely that I really don't believe this could be it.

A worn heim joint would make a horrible noise going down the road, and also wouldn't explain why your centering "wanders" around.
 
The only other thing that comes to mind is a halfway broken sector shaft - but this so unlikely that I really don't believe this could be it.

A worn heim joint would make a horrible noise going down the road, and also wouldn't explain why your centering "wanders" around.
The only other thing that comes to mind is a halfway broken sector shaft - but this so unlikely that I really don't believe this could be it.

A worn heim joint would make a horrible noise going down the road, and also wouldn't explain why your centering "wanders" around.
I agree. Hopefully the trip to the alignment shop will point it out.
 
Thanks for the reply. The adjustment sleeve on the tie rod was tight when I checked it. The shape of the Carli track bar makes it nearly impossible to get a wrench on the jam nut to check it but when I installed it, I took a torque-stripe paint marker and made a witness mark across the jam nut, which still looks intact. I think will pull the track bar this weekend to check out the heim on that side, just to be safe, and then head to a good alignment shop w/ a copy of Thuren's specs for them to shoot for.

I have dealt with alot of track bar set ups and from my experience the jamb nut is either tight or loose, if you cant turn in by hand on the truck and the paint marks are still lined up then its tight, if it was loose you also would have seen it when your wife was turning the wheel back and fourth.

Assuming you checked tire pressure and all that too?

I have seen the track bar bolts loosen a little and cause the same issue but normally there is a pretty solid clunk that goes with the track bar moving so I suspect its something else, while the 4th gen steering boxes are a lot better I have seen them fail.
 
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Well, I DEFINITELY got it figured out! I figured it might help to jack up the frame in order to let the suspension fully extend, and that immediately revealed the problem: the welds @ the trackbar bracket -> frame failed. Yikes!

So I started doing a little research, and imagine my surprise when I almost immediately discovered an active recall (R46) for certain 13-14 trucks due to faulty welds at the track bar bracket. The strangest part is that I've never heard the first word about this recall - its never appeared on my recall list on Mopar's site. Adding to my confusion, it has never been mentioned at the dealer! Last year the truck was back at the dealer for a replacement 8.4 Uconnect Nav unit (which is already failing again...fun stuff), and they were very concerned about the wheel stud recall, but never mentioned the trackbar bracket. This leads me to believe it wasn't showing up for them either. So I logged into my Mopar account, and right there it was...listed alongside all the others. I have no idea what the deal was, but I'm glad its covered. Looks like I'll be driving the 12 Valve to work for while until they can fix it. Anyway, thanks for the suggestions everyone. This one is is solved.
 
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