Aweaver, when it smoked the direct clutches it ruined the imput shaft and I got a good deal on an Opie standard input. I was already running a lockup switch so the billet input was just safety. The way I drive most of the time a stock input would have been sufficient.
I used the Opie input, a TransGo shift kit, a Sonnax front servo cover and billet band strut, a standard rebuild kit with better seals, and single disk lower stall TC from Idaho Transmission Warehouse. I have since added billet front servo and accumulator and a GM gov solenoid.
I purposely used the front flex band because the original at 105k was just fine. Thought maybe they weren't as bad as advertised, wrong!! They are wimp and don't like reduced TQ managemennt and lots of shifting. I went from the west where the truck was at road speed 80% of the time to the SE where road speed is almost unheard of and there is a lot of stop and go. Use the rigid band if rebuilding.
I am running a Smart Sr on 90-120 HP tunes all the time with TM 3. That is hard on the front band when shifting all the time and the OE gov solenoid did not help I am thinking. The GM upgrade firmed things a lot and is highly recommended.
I used the Borg High Energy clutches to see how they stand up to power with extra pressure. When I replace the front band I will see how they worked and rebuild the clutch packs probably with the Raybestos Stage 1 reds for better holding power.
I purposely did not set the trans up for harder shifts because of towing trailer and horses a lot. The shifts are positive and firm but I am betting there is wear on the Borgs and stock steels.
I am lso going to go with a higher efficiency TC. The one I have works fine but under WOT throttle can still drive thru it and bang off the rev limiter. I want a TC that will hold at 2800 rpm's or so with 900-1000 ft\lbs input TQ and about 200 rpm lower flash stall to really solidify the trans and how it works.
I could have all this with $5k from any of the good builders but its more fun to me to try different things to see where the limits are. I have half of the cost of really good trans in it and will still be less when I finish tweaking. It works for me as I do all my own heavy lifiting and service while just hiring the in-depth knowledge. I learn more this way and it still has cost me less.
