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TAG-Testing Update - by permission

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supermentals

Mahle Pistons

Hello to the Forum:D



A few months back I was allowed to test a Turbo-Air-Guide for Diesel Power Products. At the time, I made a promise not to post any info without their permission. Most of my testing is completed with some interesting numbers. I visited Diesel Power Products up in Pasco and submitted my results and with their permission the following is put forth for the forums consumption. I've run just over 3,000 miles with the TAG installed.



Mileage Gain - Marginal at . 05 to . 10 . If I could get about 6 hours on a dyno, I could get valid mpg numbers. My problem is weather conditions and varying driving conditions with respect to headwinds and traffic flows.



Power Gain - Unable to establish reliable, repeatable #'s on the G-tech. Once again this has to do with varying conditions and manual shifting.



DEQ results. I contacted Oregon's DEQ Department and was given permission to use their Dyno in Scappoos, Oregon to measure emissions. The results are very interesting. Four test were run. 1st test was with no TAG and the truck in base line condition, meaning the EDGE Box was OFF. 2nd test was with the EDGE Box turned ON and in Level 1. 3rd test was with the TAG installed and the EDGE Box turned OFF. 4th test was with the TAG installed and the EDGE BOX turned ON and in Level 1.



Date was 3 Oct. 2003



-------------- THC-- NOX -- CO--- CO2-- FUEL mpg -- -- HP----- Time

Standard - 1. 20 -- 2. 70 -- 26. 0 -- -N/A -- -- N/A ---- N/A

No TAG

1st OFF -- 0. 17 -- 10. 15 -- 0. 8 -- 763. 1 -- 11. 59 -- 19. 50 -- 13:08

2nd ON -- 0. 17 -- 11. 22 -- 0. 7 -- 765. 2 -- 11. 64 -- 19. 50 --13:16



TAG Installed

3rd OFF -- 0. 16 -- 9. 88 -- 0. 8 -- 749. 1 -- 11. 84 -- 19. 50 --13:51

4th ON -- 0. 18 -- 10. 64 -- 0. 7 -- 739. 9 -- 11. 85 -- 19. 50 --13:54



Between test 2 and 3 the TAG was installed and the engine kept an a varying idle to keep the temp up for consistency in testing.



These numbers were generated by their testing equipment based on a truck with a GVW of 8499. If we had used the real GVW the computer would not have allowed the test. Each test was a series of 4 accelerations to 30 mph and back to 0 mph. Truck mileage at the time was 102,000 with the original turbo, lift pump and original VP-44. Motor mods were 275 injectors, 4 inch exhaust, BHAF filter, EDGE-COMP in Level 1 for test 2 and 4. TAG installed for test 3 and 4. Highest gear hit was 4th out of the 6. 1st gear was never used. Motor temp was at 187 degrees for all test. This info was provided by the Road Relay 4 in the cab. I was not allowed to do the driving, but was allowed to sit in the cab with the tester. Sarina and Terry were the DEQ reps.



It is noted that the emission dropped with the TAG installed. I am waiting for towing opportunity's, as Diesel Power Products says that this is where they see the biggest gains for our Cummins. One thing that is noted, is that the TAG was developed with the FORD in mind and that it why they see the best gains. It is also noted that the FORD turbos have a much smaller inlet (2. 5) than the Cummins (3. 0). This is probably the biggest reason that the FORDs see the gains. Their turbo efficiency is not as good as the Cummins (personal opinion).



I turned over copies of the DEQ papers and performance plots to Diesel Power Products for their testing files.



In looking at what I have seen so far with the TAG, the benefits for us, Cummins owners, would be in reducing emmisions. When I get my next towing opportunity to check mileage, I will post the results. I believe this is a good product for the FORDs, but for us the jury is still out with more testing to be done. I look forward to the towing to see where this leads.



Thanks for taking the time to read this.
 
I've been testing the TAG for about the same amount of time on 12 valves and my results are much the same. Never had anything smogged though.

The TAG for sure makes the truck more fun to drive even though there were no egt or mpg reductions.

Definitely much less smoke and faster spool up. The real test is driving for a long time with the TAG then taking it out, feels like something's wrong with the truck. Once you get used to the TAG non-TAG performance feels much like driving a stone cold engine at 20° .
 
I've had a TAG for awhile and didn't think it was helping that much, couldn't tell a major difference. Then when I took my intake hose off the turbo I found it had popped out of place! Jeff at Diesel Power Products gave me some silver foil tape to wrap around the perimeter and it stays in good now, and now I CAN tell a difference. When the turbo comes on it's snappier and more responsive, and noticeably less smoke when I have the Bully Box turned up (although it doesn't smoke much anyway).



When I stopped by yesterday they were installing a TAG on a 6. 0 PSD in a Excursion. The turbo inlet does look smallish on that but what a big honkin' turbo on that thing! On the 6. 0 the downpipe is large with a straight exit, much improved over the 7. 3L and DuraMax downpipes.



Mundguyer it would've been nice to meet you, I only live a mile or two away on the West side of the tracks :)



Vaughn
 
I have been running a TAG now for quite some time (in a PDR HX-40/16) and have seen increased mpg's, quicker spool-up, less smoke, and lower EGT's. I am thoroughly impressed with the unit. illflem stated it best that after you get used to running a TAG in your turbo, it seems like something is wrong with the truck if you take it out.



Here's a funny story, I was on my way to work the other morning down a two-lane road and some jerk pulls out in front of me from a side road and I was the only vehicle in sight, he just couldn't wait. Well, I knew that the road was going to 4 lanes in about a mile so I bided my time, and waited for the perfect opportunity to smoke him! When we get to the 4 lane, I ease over to the front and side of him in the left lane and proceed to "smoke" him out in 5th gear @ 55mph and ~ 2psi boost. The funny thing is, no smoke came out! I was a bit upset that I didn't get to smoke him, but that is how well the TAG clears up smoke on these rigs.
 
Nice to see some positive results. I don't know much about the TAG but when I first saw it, it reminded me of the "tornado" that came out for the gassers a while back. I was gullible back then (and a sucker) and got one for the Chevy with a 454. Definitely was the biggest waste of money I have ever thrown away.

Anyone else running a TAG keep the info coming, I may be swayed ;)
 
The engineering standard we've used for over 50 years on the large industrial engines our company manufactures is that the turbocharger inlet air piping should be straight for a length of 5 pipe diameters prior to entering the turbo to ensure non-turbulent flow into the impeller. In other words, if the inlet piping coming to the turbo were 3" diameter, it should be straight for at least 15" before the turbo air inlet. The curved rubber inlet duct used on the Dodge/Cummins certainly doesn't meet this criteria, and even without flow mapping the inlet it's a safe bet that the impeller is trying to "grab" turbulent air at the impeller's inlet.



If it's not possible to meet the "5 diameters" rule because of space limitations, there are ways to "trick" the air. One is a set of turning vanes in the pipe bend closest to the turbo inlet. Another is with a bundled flow straightening device. Think of a bunch of soda straws tied together and placed in the turbo inlet. Each straw acts like an inlet pipe, so if I'm using 3/8" diameter soda straws, I could cut each straw to 1-7/8" length (or longer) and meet the "5 diameters" requirement. I haven't measured the thickness of the Turbo Air Guide (if I'm even right in remembering that it looks like the honeycomb or bundle of soda straws), but there may be some more efficiency to be gained if the thickness (or individual tube length) is at least 5 times the diameter of the individual tubes.



Rusty
 
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Rusty,



I asked that very question in a thread about the TAG from a exchange I think we had, and the answer I got was 8x the diameter vs length.



Bob Weis
 
Rusty, if you feel like doing the math the 'straws' are about 1/8'' diameter and about 7/8'' long on the TAG. I say about because all I had handy is a tape measure.
 
OK, since I didn't have one in hand, I didn't know diameter or thickness data. Sounds like they have the situation well in hand, and I would expect to see compressor efficiency improvement if the turbo impeller is pumping non-turbulent versus turbulent air.



Rusty
 
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