Originally posted by Stefan Kondolay
Scheibins,
As Bill is fond of saying in this shop , nothing in this world is free.
In our shop there are 2 ways and only 2 ways to install a transmission temp gauge. One is the Chrysler cross over line part #5011244AA or the transmission pan.
If the customer does a lot of city driving or heavy towing we put it in the line, while we prefer to do so in all cases as it serves as a early warning system as it is measuring the transmission oil at its hottest point as it is coming out of the tc, it can also be put in the pan. Again,whenever possible we prefer the outline but the pan is also the other place it can be put.
One thing to note, when we install the crossover line from Chrysler we throw away the little rubber piece and install a custom stainless braided line in its place as the rubber one has been know to burst.
Oh, back to free, the front test port as Bill has shown us is about as useless of a place to use as a temp port as your glove box. He has shown us customer trucks that have done this and the transmissions have been melted inside and the customer has been puzzled as his temps never went over 160 degrees.
As it was explained to us , the front test port is your 2nd gear release, in other words there is no oil in that pressure port unless you are in 3rd gear on in od. As most TDR members will tell you that have temp gauges in are their hottest temps are when they are backing up their trailers or when they are in stop and go traffic.
In first gear , 2nd gear and reverse, there is no oil in that test port so as your transmission is building its highest temperatures your gauge gets the lowest readings if you installed the gauge in the front test port.
This is one of Bills biggest pet peeves, he finds it incomprehensible that professional shops do this on a regular basis,40% of the burnt up transmissions that we see come to us with this temp sensor in the front port that is how wide spread this done. They do it because its quick and easy money and they obviously don't know any better. As for using compression fittings, DO NOT use compression fittings on aluminum lines, that is a recipe for disaster. A diesel engine vibrates and so do your cooler lines,the fittings do come loose with time .