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Archived Truck down at scales w/no rail pressure

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Archived Fuel leak at #3 injector line at the Vp44

Archived 03 leaking fuel from rear of fuel filter housing

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Hey all,



I am down at the scales near Lex, KY and need to know if it is possible that the cp3 is bad. , or just the FCA.



The truck will run fine sometimes, but when it acts up it looses all rail pressure to the point of the truck dying. At idle, it will sit at 6000 psi on the rail gauge, and droop to below 3K or less then gun up to 10K-15K then idle fine. this goes on all the time now.



On the highway, it will cruise at say 70, and run about 15K on the rail gauge. When it acts up, it will not maintain speed and will act like you are pressing the throttle and letting off. it sometimes gets so bad that the motor is dead for 3-4 seconds then comes to life for 1 sec.



Things i've checked:



fuel filter - changed it and no difference.

Fuel pressure - no way to check lift pump, pressure, but it fills the fuel bowl with a couple cycles of the key with no engine start.

rail pressure releif valve - it did have a dribble at idle, so I blocked it off. Thought this was the fix, because it did run for nearly 90 miles before going back to leaving me stranded again.



I did remove the TST and EZ boxes. (I think the EZ popped the pressure releif valve because it was reading like 27K or more on the rail gauge. )



I was to be in Florida (gainesville) @ 11 AM. So much for that.



So, am I wasting my time with trying the FCA, and should I be changing the CP3 instead.



If the CP3 is the answer, can it be changed with hand tools on the side of the road.



Lastly, I do not have my CPL #, or engine serial #. Can someone tell me the Cummins part # for the CP3. (see sig, for truck info).
 
A lot cheaper to do the FCA , how about changing the relief valve, you start popping them and they never seal right. Keep us posted
 
update:

I have replaced the FCA. The rail pressure releif valve had been blocked before I had departed (filled nut with holes with solder).



The truck made it back to Fairfield without any stalls, ect.



The idle seems more stable than before.



The question is, What should the rail pressure be @ 70ish. I only get a max of about 15-17. 5K psi. That is full throttle, boost slowly building to 28ish psi. (Both boxes are disconnected)



I am afraid of not making enough power to pull Jellico mountains, and Georgia mountains.



I feel there should be more rail pressure.



E7
 
I sure hope that statement is wrong...



Quote"If RP got high enough to pop the relief valve, I believe you have to replace the entire pump. CP3's are the same from 03-07.

"



I bought a few fuel filters and an gonna try and run it tomorrow.
 
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well, the codes were p0251, fuel control actuator, and the standard codes for cooling fan not working, ect.



I made it to florida. So, as of now, the cp3 seems fine.



The FCA definately was bad. Idles smooth, and rail pressure is smooth and constant instead of jumping all over the dang place.



I did acquire a bad batch of fuel along the way, and had to change the fuel filter 7 times in 850 miles...



Some filters were clogging within 90 miles, the last one made it 200 miles so i think that problem is clearing up too.



E7 out
 
Check fuse #36 for the cooling fan, this one also stopped the wastegate from operating which created a limp mode 20lbs boost max
 
I see 17. 5k cruising at 2150RPM... I have hit a touch over 23k before at WOT/3200RPM.



Rail pressure is linear with RPM, it will not "build" like boost... you won't see max PSI unless you are at max RPM/redline...
 
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