test drive
Well I put it all back together and it's working fine. I missed a meeting at work while finishing it up... DOH! Turns out the gasket kit was from Holset. I'll use this gasket for now since I don' t have time to track down a new one with the divider, and maybe in the meantime you guys will figure out that it doesn't matter!
I have only driven it a little bit (30 min. ), and I do notice a difference, especially when accelerating in 4th and 5th gears. More boost than before, too (about 10 psi unloaded while accelerating fairly hard but not WOT). It doesn't behave much different than before coming off the stop light, but I'm sure I need to tweak the pump a bit. The EGT response is sure a lot faster with the pre-turbo location. I was seeing some 750 F temps during the test drive.
I turned in the full load screw a while back, before changing the housing, as far as I could without removing the metal collar. It had MUCH better acceleration and made more boost (about what it's making now), but smoked a LOT, so I backed it off to the stock position and that's where it's at now. I don't think that 21cm housing was spooling it up fast enough to deliver the air to match the fuel.
I've read a lot of stuff on pump adjustments inthe past. Given my setup, what would you guys recommend for initial, easy adjustments... a tweak of the smoke screw or the full load screw, or both?
At the moment I don't have time to take things apart and mess with the diaphragm eccentric or timing. Timing should still be at 1. 25mm, although I should confirm that sometime soon. Pump was rebuilt about 20k miles ago, installed by a Cummins shop.
I'm not convinced that my little Honeywell boost gauge is correct, although it matched my compressor gauge up to about 25 psi when I was testing the intercooler system for leaks.
Thanks for all the help on the turbo housing!
Jack