In late 2006 and early 2007 I was the engineering project lead for an extensive engineering research project through the Idaho National Laboratory reagarding ULSD, lubricity and a number of additional ULSD technical issues. The primary driver behind this research was to determine the potential impact of this fuel on emergency / standby power generation and fire pump diesel engines. These engines are used in nuclear power plants, hospitals, emergency communications dispatch centers, etc. (In other words if the lights go out these engines have to run and stay running. ) Secondary driver / purpose behind this study was to ***** any impacts on the transportation sector for rolling stock diesel engines.
In summary, after site visits and reviews of testing reports the INL study determined that it is extremely difficult to ship diesel fuel out of a pipeline terminal without lubricity additive. Multiple physical interloks and procedural interlocks exist to prevent this from happening. The probability of shipping diesel fuel without lubricity additive was calculated to be less than one in 10 million. (It is more likely that gasoline or another product might be loaded into a transport and put into the wrong tank at the station. ) The INL study also determined that the pipelines and fuel manufacturers regularly test their fuel's repsonse to lubricity additive and adjust dosage rate accordingly.
The INL study also looked at lubricity additive chemistry and some of the tribology surrounding diesel lubricity. It is a very complicated tribological function - the lubrication of a main crank bearing or in an engine or a transmission gear is not the same as the lubrication of a rotating injection pump system. In other words, conventional reciprocating engine / transmission lubricants (two cycle oil, ATF, engine oil, etc. ) will not properly lubricate an injection system with ULSD.
The INL study found that the ULSD lubricity additives are very unique molecular compounds and that each one has different mixing requirements, dose response levels, etc.
The ULSD lubricity additive study referenced in this thread raises more questions than answers. For example, mixing methods / temperatures are not identified, the base fuel is not identified, fuel additive dose response curves / levels are not identified, etc.
I currently work at a refinery that manufactures ULSD. We add lubricity additive at our truck transport racks as it is loaded onto the trucks. We rigorously test lubricity of the product and to date have not found any problems.
Adding additional lubricity additive at fill up is a personal decision. Will it enhance lubricity and therefore enhance engine reliability? - This is unknown. Will the additive do any harm? - again this is an unknown. Is the additive needed for additional cold flow improvement or some other fuel propety enhancement? - all of this will weigh in to the decision on whether to additize or buy as is.