I purchased a 96 TDI Passat used with 50K miles on it from a dealer in 2001. It was in immaculate condition. As part of the purchase agreement I had the dealer do the timing belt service that was required at 55K.
The car was a joy to drive and held the road like only German engineering can, unfortunately it suffered from German electrical system gremlins. The windows would go up and down at will, sometimes staying down (not good in winter lol). It also refused to start several times(turning key to start position produced nothing, the key needed to turn just a slight bit more..... ) I replaced three ignition switches and finally the complete column components that secure switch as well as wiring, at my cost of parts of over 1000. 00. (Should add that this car was primarily driven by my wife... . Not good lol).
In the middle of this electrical fiasco , engine trouble. While I (thank goodness) was sitting at a traffic light..... light turns green, I idle off in 1st and start to accelerate, shift in two second, and while in between 1 and 2 the engine stops. No abnormal noise, hiccups etc. It just stops. Pull up on sidewalk just past intersection. Try to crank(and it actually does) but sounds like no compression WTH? Lift hood and see that the harmonic balancer is laying on the air deflector cover, and that the timing belt cover plastic is broken. Close Hood. Walk across the street to phone booth and call dealer 2 hrs away. I tell service manager what happened (small dealer to brothers, one sales other service man). Having no warranty and car with 20K miles since timing belt replaced, I ask if VW will do anything about this (a 2hr tow to them) or (1/2 hr tow home). He says bring it to dealership.
Long story short on engine... Bolt holding H. balancer on broke off 1/2" inside crank(these cranks are tapered and have a keyway in the taper). They somehow got the broken bolt out (very little room to frame rail) and replaced head (all cam brg caps were broken... . remember this was at an idle. . ) Total cost if I was to pay was over 4K . This was completely covered by VW and dealer, how much from each, I don't know. No complaints, and standup job of making it right, although it did take a month.
Back to electrical... ..... the last straw was car again quit while driving... ..... coast into a parking lot. Try to start... . NO connection at all... . turning key to start position is still not quite far enough to make contact . (This after completely replacing everything in column with new OEM as stated above). Take taxi home... . No one we know is home . LOL. My father meets CAA driver the next day to pickup car... ... . while waiting for truck to back in front to load car, turns key..... car starts right off.
This was the 3rd time we walked with this car in less than a year and that was it. Wife refused to drive car anymore and I did not have time to have this unreliability around. We traded the car on a new Corolla ( which by the way now has 300K miles still on orig clutch and has to date never once let us down once) at a considerable loss after disclosing the electrical issues. Windows still had mind of their own.
Things of note: VW dealership best I have ever dealt with. TDI Passat, worst car I have ever owned. My wife to this day will not even get in a VW and has a comment to make at everyone she see's broken down on the side of the road on her commute!! They may be better now I hope, but SHE will never own one. LOL
Sorry for the long post... ..... brought back memories
