I cut out the flash process part.
SUBJECT:
Flash: Diagnostic Enhancements For Fuel System
OVERVIEW:
This bulletin provides Engine Control Module (ECM) software enhancements to improve
robustness to fuel system issue detection and two new Diagnostic Trouble Codes (DTC's).
This bulletin involves selectively erasing and reprogramming the Engine Control Module
(ECM) with new software.
Diagnostic procedures for these new DTC's are included in this Service Bulletin on the last
2 pages which may be printed.
The two new injector Diagnostic Trouble Codes (DTC's) for excessive injector return flow
are:
· P1222 - LEAK DETECTION DURING MOTORING
· P1223 - LEAK DETECTION BASED ON QUANTITY BALANCE
**When the fault(s) occur, a solid Wait to Start lamp will illuminate in the cluster along with
chiming 10 times. When the fault goes inactive, it will clear the wait to start lamp with no
chimes**.
NUMBER: 18-006-12
GROUP: Vehicle Performance
DATE: February 04, 2012
MODELS:
2004. 5 DR Ram Truck (2500/3500 Pick Up)
2005 - 2007 DH Ram Truck (2500 Pick Up)
2006 - 2007 D1 Ram Truck (3500 Pick Up)
NOTE: This bulletin applies to vehicles equipped with a 5. 9L Cummins Diesel Engine
(sale codes ETC or ETH).
DIAGNOSTIC PROCEDURE P1222 - LEAK DETECTION DURING MOTORING
NOTE: For a complete wiring diagram, refer to the Wiring Information.
When engine is motoring (i. e. Engine is running, but requires no fuel injection) the only
required fuel delivery to the rail is due to natural leakage in the system. The natural
leakage depends directly on the rail pressure. A definite amount of fuel is required to
overcome the natural leakage, for different fuel pressures. The Engine Control Module
(ECM) sets Leakage Detected, when the fuel flow exceeds an expected value. When a
leak is detected in the system, a counter is initiated. When the counter reaches a
predetermined value a fault is set and engine derate is enabled. When the leak is not
detected the counter counts down, and once the counter becomes zero the engine is set
back to normal running conditions.
**A solid Wait to Start lamp will illuminate in the cluster along with chiming 10 times.
When the fault goes inactive, it will clear the wait to start lamp with no chimes**.
· When Monitored: Engine is motoring and at operating temperature with no fuel
system and engine speed related DTC's.
· Set Condition: Counter reaches a calibrated value.
Possible Causes
EXCESSIVE INJECTOR RETURN
NOTE: Always perform the Pre-Diagnostic Troubleshooting procedure before
proceeding.
OTHER DTC's PRESENT
1. Turn the ignition on.
2. With the scan tool, select View DTC's. Are there any other fuel system related DTC's
present along with this DTC?
a. Yes >>> Perform the diagnostics for the other fuel system DTC's before proceeding.
b. No >>>> Perform the INJECTOR RETURN FLOW TEST procedure.
18-006-12 -6-
DIAGNOSTIC PROCEDURE P1223 - LEAK DETECTION BASED ON QUANTITY
BALANCE
NOTE: For a complete wiring diagram, refer to the Wiring Information.
There is a required amount of fuel required by the fuel system to keep the system stable.
The amount of fuel required depends on fuel pressure, injection quantity, engine speed,
and coolant temperature. The Engine Control Module (ECM) sets Leakage Detected, when
the fuel flow exceeds an expected value. When a leak is detected in the system, a counter
is initiated. When the counter reaches a predetermined value a fault is set and engine
derate is enabled. When the leak is not detected the counter counts down, and once the
counter becomes zero the engine is set back to normal running conditions.
**A solid Wait to Start lamp will illuminate in the cluster along with chiming 10 times.
When the fault goes inactive, it will clear the wait to start lamp with no chimes**.
· When Monitored: Engine is running above low idle speed and at operating
temperature with no fuel system and engine speed related DTC's.
· Set Condition: Counter reaches a calibrated value.
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding.
Possible Causes
EXCESSIVE INJECTOR RETURN
NOTE: Always perform the Pre-Diagnostic Troubleshooting procedure before
proceeding.
OTHER DTC's PRESENT
1. Turn the ignition on.
2. With the scan tool, select View DTC's. Are there any other fuel system related DTC's
present along with this DTC?
a. Yes >>> Perform the diagnostics for the other fuel system DTC's before proceeding.
b. No >>>> Perform the INJECTOR RETURN FLOW TEST procedure