A few years back (1995) there was a SAE Technical Paper written about this very thing.
Here are some excerts from that paper.
A Synthetic Diesel Engine Oil with Extended
Laboratory Test and Field Service Performance
ABSTRACT
This paper describes the engine test and extended oil drain field performance of new synthetic engine oil technology developed for use in North American low-emission heavy-duty Diesel engines. The resulting formulation utilizes an advanced additive system specifically tailored for synthetic base stocks which exceeds current industry and engine builder targets in critical performance tests. Use of synthetic base stocks allows the formulation of engine oils with a unique combination of performance characteristics, which include meeting SAE 5W-40 viscosity requirements for cold starting benefits while maintaining low volatility loss at high temperature for oil consumption control. In addition to meeting API CG-4, CF-4F, CF-2, CF, ** and EC requirements, this technology has also demonstrated exceptional performance in extended-length Diesel and gasoline engine tests. Furthermore, it has also performed very well in extended service interval field tests.
At drain intervals up to four times those normally recommended, excellent engine wear, deposit protection, and oil consumption control have been consistently demonstrated. Additionally, fuel economy benefits in excess of 4% relative to SAE 15W-40 conventional mineral oils have been documented.
The desire to reduce costs associated with the operation of heavy-duty diesel engines has prompted considerable interest in extending the mileage and/or time between engine and vehicle service intervals. Extended service intervals for engine and other vehicle lubricants offer the potential) for multiple cost benefits. Lower cost for consumable materials (lubricants and filters), reduced labor costs for scheduled
maintenance, less out-of service time for engines and/or vehicles, and lower expenses for disposal of used oil and filters are several potential benefits that could be realized by extending service intervals. As operating costs rise, the incentive for fleet operators to extend engine service intervals increases. It is critical, however, that extension of engine service intervals does not negatively impact engine reliability and durability since increased repair costs and engine down-time would rapidly offset cost benefits gained by extending service intervals.
At the same time that engine operators are recognizing the benefits for extending service intervals, diesel engine manufacturers are producing updated emission controlled engines with significantly higher specific power output than the older engines they replace. Therefore, operating conditions for engine oils are likely to be more severe due to potentially increased thermal and load stresses. Engine builders and operators also expect improved durability from modern diesel engines, further increasing the performance demands on engine oil technology. Combining a move to extended oil drain intervals with the introduction of engines with higher power densities and longer service lifetimes increases the challenges for developing engine oils capable of providing the level of protection needed to prevent lubricant related engine problems.
The objective of the work described in this paper was to develop a high performance diesel engine oil with the capacity to provide the maximum level of engine protection at extended oil drain intervals.
PRODUCT DEVELOPMENT STRATEGY
The performance benefits of well balanced engine oils formulated with synthetic polyalaolefin (PAO) base stocks have been well documented in the literature (1-4); therefore, this was considered as the preferred approach to develop the best possible premium diesel engine oil. A number of Synthetic diesel engine oil formulations, based on specially developed additive technology, were used as the starting point. The additive components were selected to optimize the heavy-duty diesel engine performance of the final product while maintaining a high level of gasoline engine test performance. For example, the ashless dispersant and metallic detergent systems were carefully balanced to minimize formation of diesel piston deposits. Additionally, the viscosity of the base stock system and concentration of viscosity improver polymer were selected to provide a product meeting SAE 5W-40 viscometrics. This viscosity grade was
considered to be optimum for this application since it allows for exceptional low temperature properties while maintaining the high temperature viscosity at a level typical of modern Diesel engine oils. Some of the characteristics of the resulting synthetic heavy-duty diesel engine oil (SYN-DEO) are summarized in the following section.
Many units have operated on SYN-DEO in heavy-duty, long-haul service at extended oil drain intervals, with some units on drain intervals beyond 100,000 miles. Even under these conditions, SYN-DEO has consistently provided measurable benefits in terms of improved engine performance.
Fleet tests with SYN-DEO are being conducted in Caterpillar, Cummins, Detroit Diesel and Mack engines.
CONCLUSIONS
An SAE 5W-40 synthetic heavy duty diesel engine oil exceeding CG-4, CF-4, CF-2, CF, **, and EC performance specifications has been developed. Results from this study indicate that formulating an optimized high performance additive system utilizing synthetic base stocks provides a product with a combination of unique physical properties, and laboratory and field engine performance attributes. The high level of performance documented for SYN-DEO in standard and extended-length engine tests was further demonstrated in field testing using greatly extended oil drain intervals. The successful performance of SYN-DEO in severe fleet service confirms the potential for premium synthetic diesel engine oils in extended service applications. Application of this technology offers numerous significant benefits to engine
users.
The extraordinary rheological characteristics of SYN-DEO make it well suited for applications where low temperature engine operation or high temperature oil stability are of concern. The outstanding pumping and cranking performance of this product offers excellent low temperature starting performance. At the same time, the synthetic base stocks provide a product with kinematic and high-temperature high-shear viscosities at levels typical of premium SAE 15W-40 mineral oils. Additionally, the high temperature volatility of SYN-DEO is well below that of most multigrade diesel engine oils.
Engine Inspections
Engine inspections after at least 400,000 test miles indicate superior overall wear protection, Piston cleanliness and engine cleanliness even though the oil drain intervals were nominally FOUR times that of the Reference oil.