What are the thoughts about running the FASS or Air Dog to the factory fuel canister to be able to utilize the factory heater and then a big line kit from the fuel canister to the CP3? Would it be ok to leave a filter in the canister? With an additional filter in the system would it make sense to go to the 30 psi unit? Would the filter hold up to the 30 psi fuel coming into it?
30psi is said to be the max limit on the OE canister, at 30psi you start to develop leaks. However keeping the OE canister and filter is a good idea. The reason being neither AD or FASS have f/w sep filters that meet OEM spec. The OE spec is 95% free and emulsified water removal, the AD is 50% free and 0% emulsifed (which is the same filter as the FASS 95). . The FASS 150 has unknown specs (even Fleetguard isn't sure what the ratings on f/w sep are). . The AD and the FASS 95 use an oddball thread/gasket size so you can upgrade slightly, but still not meet OE spec. . The 150 series FASS uses a very common 1-14 thread size so you can upgrade to a filter that meets OE spec. . So then you may remove the OE canister. . but you lose your heater (may or may not be a big deal) but you also lose you WIF sensor.
As far as actual filtration the AD is 5um absolute (despite what they tell you), the FASS is a hydraulic filter and is 3um absolute.
With the FASS system you do not want to run to the stock filter housing. It will cause a major restriction and actually do damge to the filter housing. It cannot handle the volume that we will put to it. The FASS system actually filters 33% better than stock anyways so there is no need other than using the fuel heater in the filter housing which again... is not needed.
On filtering yes, on water separation no.
The stock setup is not restrictive, the stock fitting are. . If you change the fittings you should have plenty of flow.
The OE filter is rated for the same or more flow than the AD filters. . The FASS filters are rated for a TON of flow, but you still get enough flow out of the OE filter (60GPH) unless you are making LOTS of hp. .
The FASS with the 150 series filters is the best bet, you can change the f/w sep to a better filter, the HF filters flow a ton and filter very well... and if you want to get 2um absolute you can just add a Cat filter after the FASS... Also you can choose a f/w sep that has a WIF sensor in it, so you don't have to lose that light.
If I were to ever go with a system it would be a FASS 150/95... . But personally I already have 3 filters and if my LP ever takes a dump I'll just get a stand alone LP.
To the OP... you don't need 30psi. . I would stay with the 12-16 kit.