To all this may concern,
My brother purchased a 'Super Lite' Toyhauler back in 06'. The trailer is only 20' long and tows easily with a 1/2 ton with a WD hitch. I recently took a trip to Fl where he lives to pick up this rig to perform repairs on the roof. The roof was in total need of replacement due to extensive water damage and resulting rotten wood. Anyway, I hooked up the Dodge and the tonque weight of this small trailer barely squatted the suspension a 1/2 inch. I did not bring my WD hitch with me and my brother offered me his and I declined... ..... thinking it was totally unnecessary. That turned out to be a huge mistake as I have never towed an RV that pulled so horribly before. This thing swayed something terrible and was very loose behind my truck. Which I find very odd because my truck out weighs the trailer.
Anyway, to get to the point! I started the project yesterday which included pullling away the front portion of the roof. Rotten wood everywhere and that included many of the wooden roof joists. Which, BTW were only 1 1/2 inch with no arch and then spanned 8'. The roof was only 3/8 plywood. I pulled up the plywood and then decided the area supporting the A/C was sagging a bit. Pulled that section up and found the same 1 1/2 inch lumber supporting the A/C
This is horrible construction!! At this point I decided the entire roof would need rebuilding and continued on with the task of pulling plywood up. Well, the surprises continued when I noticed that aft of the A/C, the 3/8 plywood was replaced with 1/4 luan-sp?- plywood
This totally surprises me!!
My plan of attack includes replacing the entire roof with 1/2" plywood. I plan to sister up the original rot-free support joists w/ 1 1/2 X 1/4"steel angle iron and then 'bolt' them together. I think this will be my only option to supporting the weight of the A/C and getting the original rot-free joists straight again. The A/C caused the joists to bow down in the center and I need to be able to support the weight better.
I have done this kind of work before but never saw a trailer built so cheaply... ... ... namely with only 1 1/2" roof supports. In summary... ..... stay far away from Weekend Warrior products! They went out of business for a reason. My brother tried on several occasions to get some satisfaction from them and had no luck. The Ins. Co. declined help due to neglect... ... . which BTW, I wholeheartedly agree with. This has gone on too long and by the time he put a tarp over, the damage had been done. The soaked insulation finished it off completely! He got a price quote for repairs and it topped over $8k. The reason the oldest brother-Me- has the job of repairing the RV!
Alan
My brother purchased a 'Super Lite' Toyhauler back in 06'. The trailer is only 20' long and tows easily with a 1/2 ton with a WD hitch. I recently took a trip to Fl where he lives to pick up this rig to perform repairs on the roof. The roof was in total need of replacement due to extensive water damage and resulting rotten wood. Anyway, I hooked up the Dodge and the tonque weight of this small trailer barely squatted the suspension a 1/2 inch. I did not bring my WD hitch with me and my brother offered me his and I declined... ..... thinking it was totally unnecessary. That turned out to be a huge mistake as I have never towed an RV that pulled so horribly before. This thing swayed something terrible and was very loose behind my truck. Which I find very odd because my truck out weighs the trailer.
Anyway, to get to the point! I started the project yesterday which included pullling away the front portion of the roof. Rotten wood everywhere and that included many of the wooden roof joists. Which, BTW were only 1 1/2 inch with no arch and then spanned 8'. The roof was only 3/8 plywood. I pulled up the plywood and then decided the area supporting the A/C was sagging a bit. Pulled that section up and found the same 1 1/2 inch lumber supporting the A/C


My plan of attack includes replacing the entire roof with 1/2" plywood. I plan to sister up the original rot-free support joists w/ 1 1/2 X 1/4"steel angle iron and then 'bolt' them together. I think this will be my only option to supporting the weight of the A/C and getting the original rot-free joists straight again. The A/C caused the joists to bow down in the center and I need to be able to support the weight better.
I have done this kind of work before but never saw a trailer built so cheaply... ... ... namely with only 1 1/2" roof supports. In summary... ..... stay far away from Weekend Warrior products! They went out of business for a reason. My brother tried on several occasions to get some satisfaction from them and had no luck. The Ins. Co. declined help due to neglect... ... . which BTW, I wholeheartedly agree with. This has gone on too long and by the time he put a tarp over, the damage had been done. The soaked insulation finished it off completely! He got a price quote for repairs and it topped over $8k. The reason the oldest brother-Me- has the job of repairing the RV!
Alan